Impedance Matching Device Switching Strategy

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Solution Overview

Problem

High-frequency impedance matching devices face challenges in efficiently matching impedance between a high-frequency power supply and a load with changing impedance, leading to increased temperature rise due to switching losses in semiconductor switches.

Innovation Solution

The impedance matching device employs a variable capacitor with multiple capacitance elements and semiconductor switches, where the ON/OFF state of the switches is determined based on calculated impedance or reflection coefficients, and switches are cyclically turned on/off to distribute heat and reduce switching frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the frequency of turning on and off semiconductor switches is increased to adjust capacitance quickly following impedance changes, then the responsiveness of impedance matching is improved, but the temperature rise due to switching loss increases

Engineering Contradiction:
Improveresponsiveness of impedance matchingVSAvoidtemperature rise due to switching loss
Core Design Contradiction:
SpeedVSTemperature

Solution Approach 1:

The variable capacitor is divided into multiple first capacitance elements and second capacitance elements connected in parallel. Each capacitance element contains multiple semiconductor switches that can be independently controlled. This segmentation allows the system to achieve the required capacitance adjustment by activating only necessary subsets of switches rather than cycling all switches at high frequency, thereby reducing overall switching loss and temperature rise while maintaining responsiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control unit cyclically switches semiconductor switches to be turned on or off in a predetermined order for the first capacitance element or the second capacitance element. This periodic switching strategy distributes the switching actions over time and across multiple switches, preventing any single switch from experiencing excessive thermal stress while maintaining the ability to quickly adjust capacitance in response to impedance changes.

Inventive Principle:
Principle #19Periodic action

2Adaptability or versatility

If multiple semiconductor switches are used in series circuits to form variable capacitor elements, then the capacitance adjustment range is improved, but the device complexity increases

Engineering Contradiction:
Improvecapacitance adjustment rangeVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The variable capacitor is segmented into multiple first capacitance elements and second capacitance elements connected in parallel. Each element contains a series circuit of capacitors and semiconductor switches. This segmentation provides a modular structure where each element can be independently controlled to achieve the desired total capacitance, expanding the adjustment range while keeping individual element complexity manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control unit dynamically determines the ON/OFF state of each capacitance element based on real-time impedance or reflection coefficient calculations. This dynamic control allows the system to adaptively select the optimal combination of capacitance elements to achieve the required capacitance value, maximizing the adjustment range while minimizing the number of actively switched elements at any given time, thereby reducing overall system complexity.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11101109B2Impedance matching device and impedance matching method
Publication Date: 2021.08.24 DAIHEN CORP
  • US11101109B2 patent drawing
  • US11101109B2 patent drawing
  • US11101109B2 patent drawing

AI summary

An impedance matching device includes: a variable capacitor in which a plurality of first capacitance elements or a plurality of second capacitance elements are connected in parallel; a calculation unit that calculates an impedance or a reflection coefficient on the load side using information regarding the impedance acquired from the outside; and a control unit that determines an ON/OFF state to be taken by each of semiconductor switches included in the variable capacitor using the impedance or the reflection coefficient calculated by the calculation unit and turns on or off the semiconductor switches included in the first or second capacitance element based on the determined state. The control unit cyclically switches semiconductor switches to be turned on or off in a predetermined order.