Compressor Impeller Locking Structure for Easier Shaft Assembly
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Solution Overview
Problem
Existing compressor impeller locking structures require complex processing of the rotary shaft and complicate on-site installation and maintenance due to the need for threaded connections and hole drilling.
Innovation Solution
A locking structure for a compressor impeller that includes a rotary shaft, a lock nut with waist-shaped holes, an impeller with threaded holes, a nose piece with through holes, and bolts that pass through these holes to securely fix the components together, eliminating the need for threaded connections between the nose piece and the rotary shaft and avoiding hole drilling in the installation site.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If the nose piece is connected to the rotary shaft by threaded connection, then the locking structure achieves reliable fixation, but the nose piece thickness must be increased and its weight cannot be reduced
Solution Approach 1:
The lock nut serves as an intermediary component between the rotary shaft and the nose piece. Instead of directly threading the nose piece into the rotary shaft, the lock nut mediates the connection by threading into the rotary shaft and providing a platform for bolt fixation of the nose piece, thereby reducing the nose piece thickness and weight while maintaining fixation reliability
Solution Approach 2:
The connection structure is segmented into distinct functional components: the lock nut for threaded engagement with the rotary shaft, and separate bolt holes in the lock nut and nose piece for additional mechanical fastening. This segmentation allows each component to be optimized independently, enabling the nose piece to be thinner and lighter while the lock nut handles the primary fixation function
2Reliability
If both right-hand threads for the lock nut and left-hand threads for the nose piece are designed on the rotary shaft, then the locking structure achieves proper directional fixation, but the processing method for the rotary shaft becomes more complex
Solution Approach 1:
The left-hand thread feature is extracted from the rotary shaft and transferred to the lock nut. The rotary shaft now only requires a simple right-hand threaded hole, while the lock nut incorporates both the right-hand thread engagement with the shaft and the left-hand thread engagement with the nose piece. This extraction simplifies the rotary shaft processing significantly while maintaining the directional fixation capability through the lock nut's dual-thread design
Solution Approach 2:
The lock nut acts as an intermediary that absorbs the complexity of dual-threaded connections. Instead of machining both right-hand and left-hand threads directly into the rotary shaft, the lock nut mediates by providing the left-hand thread interface for the nose piece while engaging the right-hand thread on the shaft, thereby simplifying the shaft processing to a single thread type
3Strength
If a hole must be drilled in the installation site to secure the nose piece to the lock nut, then the locking structure achieves secure assembly, but the on-site installation and maintenance become more difficult
Solution Approach 1:
The bolt holes are pre-formed in both the lock nut and the nose piece during manufacturing, eliminating the need for on-site drilling. The components arrive at the installation site ready for assembly, with the holes already positioned and sized correctly for the bolts. This preliminary action significantly simplifies on-site installation and maintenance operations while maintaining secure assembly through the bolt connections
Data Source
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AI summary
The present invention relates to a locking structure of a compressor impeller, which comprises: a rotary shaft (100); a lock nut (110) arranged on an end of the rotary shaft (100) by means of a threaded connection and provided with waist-shaped holes (111) extending along a circumferential direction thereof; an impeller (120) sleeved on the end of the rotary shaft (100) and located on an inner side of the lock nut (110), wherein the impeller (120) is provided with threaded holes (121) in communication with the waist-shaped holes (111) of the lock nut (110); a nose piece (130) located on an outer side of the lock nut (110) and provided with through holes (131) in communication with the waist-shaped holes (111) of the lock nut (110); and bolts (140) passing through the through holes (131) and the waist-shaped holes (111) in turn into the threaded holes (121), thereby fixing the nose piece (130), the lock nut (110) and the impeller (120) together. The present invention also proposes a centrifugal compressor provided with the locking structure of a compressor impeller, a refrigeration system configured with the centrifugal compressor, and an installation method for the locking structure of a compressor impeller. The locking structure of a compressor impeller according to the present invention can effectively simplify the installation process.