Implant Charging Current Control via Temperature Feedback

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Solution Overview

Problem

Conventional inductive charging of implantable medical devices (IMDs) is inefficient due to temperature limitations, leading to excessive heat generation and prolonged charging times, especially for newer implants that require more frequent charging.

Innovation Solution

A method involving a temperature sensor in the IMD to dynamically adjust the current of the battery charge signal based on temperature readings, allowing for controlled charging to maintain the temperature within safe limits, thereby optimizing charging efficiency and reducing heat generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If inductive charging is performed at high charging rates to reduce charging time, then charging efficiency is improved, but temperature increases to undesirable levels

Engineering Contradiction:
Improvecharging speedVSAvoidIMD temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The charging current is dynamically adjusted based on real-time temperature feedback from the temperature sensor. The system transitions from a static charging approach to a dynamic one where the charging rate changes continuously to maintain temperature within safe limits while maximizing charging speed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A temperature sensor provides continuous feedback about the IMD temperature during charging. This feedback is used by the control system to adjust the charging current, creating a closed-loop control system that prevents overheating while maintaining efficient charging.

Inventive Principle:
Principle #23Feedback

2Temperature

If charging is performed at low charging rates to avoid excessive heat, then temperature is controlled, but charging time increases

Engineering Contradiction:
ImproveIMD temperatureVSAvoidcharging time
Core Design Contradiction:
TemperatureVSLoss of time

Solution Approach 1:

Rather than using a fixed low charging rate, the system dynamically adjusts the charging rate based on temperature conditions. When temperature is low, higher charging rates are used; when temperature approaches limits, the rate is reduced, optimizing both time and temperature control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The charging current parameter is changed dynamically during the charging process based on temperature measurements. The system transitions between different charging current levels to optimize the trade-off between charging speed and temperature control.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If charging is completely shut down when excessive temperature is reached, then temperature safety is ensured, but charging efficiency decreases and charging time increases

Engineering Contradiction:
ImproveIMD temperatureVSAvoidcharging efficiency
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

Instead of completely shutting down charging when temperature limits are approached, the system applies partial action by reducing the charging current to a lower non-zero level. This maintains some charging activity while controlling temperature, avoiding the inefficiency of complete shutdowns.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The charging system transitions from a binary on/off control to a dynamic continuous adjustment of charging current. This allows the system to maintain charging operation across a range of temperature conditions rather than abruptly stopping.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables faster and more efficient charging of IMDs by preventing excessive heat buildup, reducing charging time, and improving overall charging efficiency while ensuring patient safety.

Implementation Method 1

receiving, via the receiver, a wireless power signal from an external charger and converting the wireless power signal into a battery charge signal

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

sensing a temperature of the implantable medical device with the temperature sensor

Methodology Applied
Scientific EffectTemperature sensing:

Implementation Method 3

Eddy currents form in the housing of the IMD during charging and these currents are converted into undesirable heat

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Implementation Method 4

some of the inductive signal in the recharging circuitry within the IMD is also converted into heat

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP2705877B1Implant current controlled battery charging based on temperature
Publication Date: 2018.08.29 NUVECTRA CORP
  • EP2705877B1 patent drawingFigure 1
  • EP2705877B1 patent drawingFigure 2
  • EP2705877B1 patent drawingFigure 3

AI summary

A method for wirelessly charging a battery in an implantable medical device including the steps of: providing a receiver in the implantable medical device and providing a temperature sensor in the implantable medical device. The method also includes receiving, via the receiver, a wireless power signal from an external charger and converting the wireless power signal into a battery charge signal including power for recharging the battery. The method yet also includes sensing a temperature of the implantable medical device with the temperature sensor. The method further includes changing a current of the battery charge signal from a first non-zero current to a second non-zero current that is different from the first non-zero current. Changing of the current of the battery charge signal is based on the temperature sensed by the temperature sensor.