Patient-Specific Implant Data Storage for Surgical Plan Access

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Solution Overview

Problem

Existing orthopedic implants often fail to provide optimal fit and alignment due to anatomical variations among patients, leading to suboptimal surgical outcomes and potential human error in implantation procedures.

Innovation Solution

Patient-specific implants and surgical plans are designed using patient data and anatomical analysis to ensure precise fit and alignment, incorporating data storage elements for accessing and updating surgical plans during and after implantation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If patient-specific implants are designed using patient data and anatomical analysis, then manufacturing precision and surgical precision are improved, but device complexity and data management requirements increase

Engineering Contradiction:
Improveimplant fit and alignment precisionVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system segments the complex patient-specific implant process into distinct modules: patient data collection, anatomical analysis, implant design, manufacturing, and post-implantation monitoring. Each module operates independently with standardized interfaces, reducing overall system complexity while maintaining high precision through specialized processing at each stage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A centralized data management system acts as an intermediary between patient data sources, design tools, manufacturing processes, and post-implantation monitoring. This intermediary layer standardizes data formats, manages version control, and coordinates information flow, thereby reducing the complexity burden on individual components while enabling precise patient-specific customization.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If data storage elements are incorporated into implants for accessing surgical plans, then ease of operation during surgery is improved, but device complexity increases

Engineering Contradiction:
Improveaccess to surgical planVSAvoidimplant structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The surgical plan data storage element is merged with the implant device itself, combining the structural implant with an integrated memory component. This merging allows the implant to serve dual purposes: providing mechanical support and storing patient-specific surgical information, thereby improving ease of operation during surgery without requiring separate external storage systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The implant's integrated data storage enables it to serve itself by providing surgeons with direct access to surgical plans, patient data, and anatomical information through the implant itself. This self-service capability eliminates the need for external lookup systems during critical surgical procedures, improving operational ease while the compact storage design minimizes added complexity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250381042A1Linking patient-specific medical devices with patient-specific data, and associated systems, devices, and methods
Publication Date: 2025.12.18 CARLSMED INC
  • US20250381042A1 patent drawing
  • US20250381042A1 patent drawing
  • US20250381042A1 patent drawing

AI summary

Systems and methods for providing patient-specific medical devices and patient-specific surgical plans are described herein. In some embodiments, a patient-specific implant is provided that includes an implant body configured to interface with one or more identified anatomical structures at and/or proximate a target position. The patient-specific implant also includes a data storage element positioned on and/or within the implant body. The data storage element can include memory storing data that is accessible after the patient-specific implant is implanted in the patient. The data can include (i) first data specifying at least one step of a patient-specific surgical plan for implanting the patient-specific implant at the target position, and (ii) second data specifying one or more characteristics of the patient-specific implant.