Implantable Electrode Device With Barrier Layer

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Solution Overview

Problem

Current methods for long-term, continuous monitoring of neurological disorders like epilepsy rely on incomplete patient-maintained seizure diaries and surface-mounted EEG devices, which are aesthetically and comfortably limiting for patients.

Innovation Solution

An implantable electrode device with a flexible, electrically isolating polymer carrier, an impermeable barrier layer, and conductive metal components, designed for long-term brain activity monitoring, featuring a strip-like shape and specific surface features to ensure mechanical stability and ease of removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If surface-mounted EEG devices are used for long-term monitoring, then continuous brain activity monitoring is achieved, but patient comfort and aesthetic appearance deteriorate

Engineering Contradiction:
Improvecontinuous monitoring capabilityVSAvoidpatient comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent employs a flexible polymer carrier with thin-film conductive traces and electrodes that can conform to the curved surface of the head. The flexible construction allows the device to be mounted on the scalp without causing discomfort or aesthetic issues, while maintaining continuous monitoring capability through stable electrode-skin contact.

Inventive Principle:
Principle #30Flexible shells and thin films

2Ease of operation

If the electrode device is made flexible for implantation, then patient comfort is improved, but mechanical stability and structural integrity deteriorate

Engineering Contradiction:
Improveflexibility for implantationVSAvoidstructural integrity
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The device utilizes a composite structure combining a flexible polymer carrier with embedded conductive metal traces and electrode elements. This composite construction provides both the required flexibility for implantation and sufficient mechanical strength to maintain structural integrity during long-term use. The polymer matrix distributes mechanical stresses while the embedded conductive elements maintain electrical connectivity.

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If the device is made thin for comfort, then patient comfort is improved, but manufacturing precision and material thickness control deteriorate

Engineering Contradiction:
Improvedevice thicknessVSAvoidthickness uniformity
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent employs thin-film fabrication techniques to create uniformly thin conductive layers and electrode structures on the flexible polymer carrier. The thin-film construction method ensures consistent thickness and material properties across the device, maintaining both patient comfort and manufacturing precision through controlled deposition processes.

Inventive Principle:
Principle #30Flexible shells and thin films

4Measurement precision

If the contact surface is made small for precision, then measurement precision is improved, but signal strength and reliability deteriorate

Engineering Contradiction:
Improveelectrode contact precisionVSAvoidsignal strength
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The device features electrodes with optimized contact surfaces that balance precision and signal strength. Each electrode is designed with appropriate dimensions and geometry to provide focused contact with the skin for precise localization while maintaining sufficient surface area for reliable signal acquisition. The conductive traces are routed to optimize signal transmission from each electrode contact point.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP3217868B1An implantable electrode device and a method for manufacturing thereof
Publication Date: 2024.02.28 BRAINCARE OY
  • EP3217868B1 patent drawingFigure 1~2b
  • EP3217868B1 patent drawingFigure 3
  • EP3217868B1 patent drawingFigure 4a~4d

AI summary

The present invention relates to an implantable electrode device comprising a carrier made of a polymer material, wherein the carrier is flexible and electrically isolating, at least one measurement electrode formed by an electrically conducting pad located on the carrier, wherein the electrically conducting pad has a contact surface, at least one electrically conducting trace, and at least one electrically conducting terminal, wherein the trace electrically connects the measurement electrode and the terminal. Implantable electrode devices of this type are not suitable to remain implantable over a long time. In order to provide an implantable electrode device which may remain in a patient's body the present invention suggest to further develop the implantable electrode such that the implantable electrode device further comprises a barrier layer enclosing the carrier by covering all surfaces thereof, wherein the contact surface of the conducting pad is exposed to an outside environment, and wherein a surface of the electrode device on a side on which the measurement electrode is located has a maximum valley depth or a maximum peak height between the contact surface of the measurement electrode and a meanline of the surface of the electrode device excluding the measurement electrodes being equal to or smaller than 60 micrometres or wherein a surface of the electrode device on a side on which the measurement electrode is located has a maximum valley depth or a maximum peak height between the contact surface of the measurement electrode and a meanline of the surface of the electrode device excluding the measurement electrodes being larger than 60 micrometres and wherein the maximum linear extension of the contact surface is equal to or less than 100 micrometres.