Implantable Lead Extension Layout for MRI Heating Reduction

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Solution Overview

Problem

Existing implantable medical device leads, such as those used in neuro-stimulators, experience heating and damage during magnetic resonance imaging (MRI) due to electromagnetic fields, leading to tissue burns and system damage.

Innovation Solution

The design incorporates an elongated, biocompatible, electrically non-conductive body with conductive filaments that extend beyond the most distal electrode, shifting the reflection point of electromagnetic waves away from the electrode tip, thereby reducing heat generation and electromagnetic interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional lead design with conductive wires is used, then electrical signal conduction is achieved, but heating and tissue damage occur during MRI due to electromagnetic field exposure

Engineering Contradiction:
Improvesafe operation during MRIVSAvoidheating and tissue damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the harmful conductive function from the lead body by replacing traditional conductive wires with an electrically non-conductive body. The electrical connection is achieved through capacitive coupling between conductive elements embedded in the non-conductive body, effectively removing the direct conductive path that causes heating during MRI while maintaining necessary electrical functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the electrical parameter of the lead body from conductive to electrically non-conductive. This fundamental parameter change eliminates the harmful current flow during MRI exposure. The conductive elements are isolated within the non-conductive body, transforming the lead from a current-carrying conductor to a capacitive coupling structure that does not generate harmful heat during electromagnetic exposure.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conductive wires are used to connect electrical connectors to electrodes, then electrical connectivity is achieved, but electromagnetic interference and heat generation occur during imaging

Engineering Contradiction:
Improveelectrical connectivityVSAvoidelectromagnetic interference
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces an electrically non-conductive body as an intermediary medium between the conductive elements (electrical connectors and electrodes). This intermediary enables electrical connectivity through capacitive coupling without direct conductive contact, thereby eliminating the electromagnetic interference and heat generation that would occur with traditional wire connections during MRI imaging.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If traditional lead structure is used, then simple construction is maintained, but heating during MRI causes tissue burns and system damage

Engineering Contradiction:
Improvelead constructionVSAvoidtissue burns and system damage
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent employs a composite structure combining conductive elements with an electrically non-conductive body. This composite design integrates the electrical connectivity function of conductors with the safety benefits of non-conductive materials, creating a lead that maintains manufacturability while eliminating tissue burns and system damage during MRI through the inherent properties of the non-conductive body.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces complex electric field magnitudes by over 30% during MRI, minimizing tissue heating and system damage, ensuring safe operation during imaging.

Implementation Method 1

shifting the reflection point of electromagnetic waves away from the electrode tip

Methodology Applied
Scientific EffectElectromagnetic wave reflection: Reflection

Implementation Method 2

Exposure to these fields may cause heating to the leads. This heating may result in tissue burns and damage

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP4037757B1Lead for an active implantable medical device
Publication Date: 2025.08.27 SALUDA MEDICAL PTY LTD
  • EP4037757B1 patent drawingFigure 1a~1b
  • EP4037757B1 patent drawingFigure 2a~2b
  • EP4037757B1 patent drawingFigure 3a~3b

AI summary

A lead (1) for an active implantable medical device (99) comprising: an elongated, biocompatible, electrically non-conductive body (3) having a centre section (4) between a first portion (7) and a body extension (11); a plurality of electrical connectors (6) at the first portion (7); a plurality of electrodes (8) at a second portion (9) of the elongated body (3), wherein the second portion (9) is between the centre section (4) and the body extension (11); and a plurality of electrically conductive filaments (5) inside the elongated body (3) to connect the electrical connectors (6) to corresponding electrodes (8), wherein each of the plurality of electrically conductive filaments (5) include corresponding filament extension sections (13) in the body extension (11).