Implement-Aware Vehicle Speed Control for Creep Stall Prevention

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Solution Overview

Problem

Existing automatic vehicle speed control systems fail to ensure that implements on heavy equipment vehicles operate within an optimal operating range, particularly in creep mode, leading to reduced performance and potential stall due to changing ground conditions.

Innovation Solution

An automatic vehicle speed control system that includes a controller to set and adjust the vehicle speed based on operating conditions of the implement, detecting stall conditions and automatically adjusting the vehicle's speed or direction to maintain optimal operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a predetermined maximum speed is set in creep mode, then the vehicle speed is limited to prevent implement stall, but the implement may operate outside the optimal operating range when ground conditions change

Engineering Contradiction:
Improveprevent implement stallVSAvoidimplement performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system dynamically adjusts the vehicle speed by transitioning between creep mode and drive mode based on real-time monitoring of implement operating conditions. When the implement operates within the optimal range, the vehicle maintains creep mode with predetermined speed limitation. When ground conditions change causing the implement to operate outside the optimal range, the system automatically transitions to drive mode to adjust speed and restore optimal operating conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system continuously monitors implement operating conditions (such as hydraulic pressure, rotational speed, or load sensors) and uses this feedback to determine whether the implement is operating within the optimal operating range. Based on this feedback, the controller automatically adjusts the vehicle speed by switching between creep and drive modes, ensuring the implement maintains optimal performance while preventing stall conditions.

Inventive Principle:
Principle #23Feedback

2Productivity

If the vehicle speed is automatically adjusted to maintain optimal implement operation, then the implement performance is improved, but the system complexity increases

Engineering Contradiction:
Improveimplement performanceVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The controller serves multiple functions: it manages the creep mode speed limitation, monitors implement operating conditions through various sensors, determines when the implement operates outside the optimal range, and automatically transitions between creep and drive modes. This multi-functional approach consolidates the control system rather than adding separate dedicated systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system automatically monitors its own operational status through sensors and self-adjusts the vehicle speed by transitioning between modes without requiring external intervention. The controller continuously evaluates implement conditions and autonomously makes control decisions, reducing the need for complex manual control systems or additional operator actions.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11846088B2Automatic vehicle speed control system
Publication Date: 2023.12.19 CATERPILLAR INC
  • US11846088B2 patent drawing
  • US11846088B2 patent drawing
  • US11846088B2 patent drawing

AI summary

An automatic vehicle speed control system for use in a vehicle having an implement is disclosed. The automatic vehicle speed control system includes: a controller configured to: set a speed of the vehicle to a creep setting; monitor one or more operating conditions of the implement; and automatically adjust the speed of the vehicle based on the one or more operating conditions of the implement.