Implement-Ground Detection Using Vibration Signals and ML

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Solution Overview

Problem

Existing technologies struggle to accurately predict the period during which an implement of a construction machine is interacting with the ground surface, which is crucial for maintaining an accurate ground surface map.

Innovation Solution

A method using a vibration signal captured by a sensor mounted on the construction machine, where features are extracted and provided to a machine-learning model to predict the implement-on-ground (IOG) start and end times, thereby determining the interaction period.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If vibration signals and machine-learning models are used to predict implement-on-ground periods, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveprediction accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical sensing systems with vibration sensors (accelerometers/gyroscopes) that capture ground interaction through vibration signals. Machine-learning models then process these signals to predict IOG periods, substituting mechanical complexity with signal processing and algorithms while maintaining measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If real-time vibration signal processing is implemented, then productivity is improved, but use of energy increases

Engineering Contradiction:
Improvereal-time processing capabilityVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system processes vibration signals in discrete time windows rather than continuously, extracting features periodically from captured signals. This periodic processing approach enables real-time IOG period prediction while reducing overall energy consumption compared to continuous signal analysis.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If multiple sensor types are used to capture vibration signals, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvesignal accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple sensor types (accelerometers and gyroscopes) into an integrated sensor system that captures both linear and rotational vibration signals. By merging these sensors and processing their outputs together through a unified machine-learning model, the system achieves enhanced measurement precision while managing device complexity through integration.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for accurate adjustments of the ground surface map in real-time, enhancing the precision of construction operations and enabling better tracking of material movement.

Implementation Method 1

capturing a vibration signal that is indicative of a movement of the implement

Methodology Applied
Scientific EffectVibration: Vibration

Data Source

PatentUS12332270B2Implement-on-ground detection using vibration signals
Publication Date: 2025.06.17 CATERPILLAR TRIMBLE CONTROL TECHNOLOGIES LLC
  • US12332270B2 patent drawing
  • US12332270B2 patent drawing
  • US12332270B2 patent drawing

AI summary

Described herein are systems, methods, and other techniques for determining a period during which an implement of a construction machine is interacting with a ground surface. A vibration signal that is indicative of a movement of the implement is captured. One or more features are extracted from the vibration signal. The one or more features are provided to a machine-learning model to generate a model output. An implement-on-ground (IOG) start time and an IOG end time are predicted based on the model output, the IOG start time and the IOG end time forming the period.