Implement Power Limiting for Vehicle Engine Overload Control

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Solution Overview

Problem

Existing vehicle systems face challenges in managing power delivery to implement actuators without overloading the engine, especially when both implement operations and vehicle propulsion are requested simultaneously.

Innovation Solution

A vehicle system that includes a human/machine interface, a plurality of implement actuators, and a controller that adjusts the power delivered to implement actuators based on the power requested through the human/machine interface, thereby limiting power to prevent engine overload.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If power is delivered to multiple implements simultaneously, then implement operation capability is improved, but engine overload risk increases

Engineering Contradiction:
Improveimplement operation capabilityVSAvoidengine overload risk
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system dynamically adjusts the power delivered to implement actuators based on real-time power requests and engine capacity. The controller continuously monitors power demands from multiple implements and modifies power delivery accordingly, transitioning from static power allocation to dynamic power management that adapts to changing operational conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller changes the power parameter delivered to implement actuators by adjusting the hydraulic pump's power output based on aggregate power requests. When the sum of power requests exceeds engine capacity, the system modifies power delivery parameters to prevent overload while still allowing implement operation within available power constraints.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If power is delivered to implements, then implement functionality is improved, but vehicle propulsion power may be insufficient

Engineering Contradiction:
Improveimplement functionalityVSAvoidvehicle propulsion power
Core Design Contradiction:
Adaptability or versatilityVSPower

Solution Approach 1:

The system dynamically balances power distribution between implements and propulsion based on real-time power requests. The controller monitors both implement power demands and propulsion power needs, continuously adjusting power allocation to maintain adequate propulsion power while enabling implement functionality according to available engine capacity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses feedback from power request signals to adjust power delivery. The controller receives power requests from the human-machine interface for both implements and propulsion, aggregates these demands, and uses this feedback information to modulate power delivery to implement actuators, ensuring propulsion power requirements are met while providing implement functionality.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12215482B2Implements electronic power limitation
Publication Date: 2025.02.04 DANA ITAL SRL
  • US12215482B2 patent drawing
  • US12215482B2 patent drawing
  • US12215482B2 patent drawing

AI summary

Methods and systems for operating implements of a vehicle are described. Operation of the implements may be adjusted in response to input to a human/machine interface, such as a joystick. In one example, one or more implement requests are scaled according to a human/machine allowance factor, where the human/machine allowance factor is based on an implements power limit and an implements requested power.