Imprint Coating Correction via Integrated Inspection Display

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Solution Overview

Problem

Current imprint techniques face challenges in forming high-quality patterns due to defects caused by mold defects, manufacturing errors, and operational errors, leading to inefficiencies in the imprint process and prolonged correction times for coating information.

Innovation Solution

An information processing apparatus that includes a processor to obtain inspection information from the imprint process, analyze it to generate analysis information, and display this information alongside the coating information, enabling real-time correction and optimization of the imprint process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If inspection information and analysis information are displayed separately from coating information, then the system can process information sequentially, but the time required for correcting coating information increases significantly

Engineering Contradiction:
Improvecorrection time for coating informationVSAvoidinformation display and processing system
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent merges inspection information, analysis information, and coating information into a single integrated display interface. This allows the operator to view all relevant information simultaneously and make corrections to coating information based on real-time inspection results, significantly reducing the time required for correction compared to sequential processing.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system implements a feedback mechanism where inspection information is automatically analyzed and displayed alongside the coating information. This enables real-time adjustment of coating parameters based on actual inspection results, creating a closed-loop system that reduces correction time through immediate feedback on pattern quality.

Inventive Principle:
Principle #23Feedback

2Productivity

If manual inspection and correction methods are used, then the system remains simple, but the working time for correction of coating information becomes excessively long

Engineering Contradiction:
Improveimprint process efficiencyVSAvoidcorrection time for coating information
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system performs automatic analysis of inspection information and generates correction suggestions without requiring manual intervention. The analysis unit automatically processes inspection data, identifies deviations from target patterns, and presents corrected coating information for review, enabling the system to serve itself in the information processing workflow.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual visual inspection and correction processes with an automated information processing system. The analysis unit uses computational algorithms to process inspection images, compare them against target patterns, and generate correction data, substituting mechanical manual operations with automated digital processing to significantly reduce correction time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Manufacturing precision

If comprehensive inspection and analysis functions are added, then the accuracy of pattern formation improves, but the device complexity increases

Engineering Contradiction:
Improvepattern formation accuracyVSAvoidinformation processing apparatus
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The information processing apparatus is designed with multi-functionality, where a single integrated system performs inspection information acquisition, automated analysis, pattern comparison, and correction suggestion generation. This universal approach achieves high pattern formation accuracy without proportionally increasing device complexity, as one system handles multiple functions that would otherwise require separate devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11726403B2Information processing apparatus, information processing method, and computer program
Publication Date: 2023.08.15 CANON KK
  • US11726403B2 patent drawing
  • US11726403B2 patent drawing
  • US11726403B2 patent drawing

AI summary

In order to provide an information processing apparatus in which a correction work time for coating information is shortened, an information processing apparatus for an imprint apparatus configured to perform an imprint process of forming a pattern on an imprint material (R) on a substrate (W) using a mold on the basis of coating information indicating a position of the imprint material (R) includes: at least one processor or circuit which function as: an obtaining unit configured to obtain inspection information regarding a result of an inspection of the substrate (W) which has been subjected to the imprint process; an analysis unit configured to analyze the inspection information and obtain analysis information associated with the result of the imprint process; and a display control unit configured to display at least any of the inspection information and the analysis information on a screen of a display apparatus at the same time with the coating information.