Improved roof covering element

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Solution Overview

Problem

Existing solar panels with heat-absorbing elements are bulky and heavy due to the pipe system for heat discharge, limiting their size and efficiency, as the thickness and weight are determined by the heat-discharging layer.

Innovation Solution

A thin heat-absorbing element with a harp configuration of channels and recesses between two panels allows efficient heat transfer and discharge, where channels are wider than tall, enabling direct contact with liquid over a large surface area, and using aluminum for lightweight and cost-effective construction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a pipe system is used for heat discharge in heat-absorbing elements, then heat can be discharged efficiently, but the weight and thickness of the solar panel increase

Engineering Contradiction:
Improveheat discharge efficiencyVSAvoidsolar panel weight
Core Design Contradiction:
Loss of energyVSWeight of moving object

Solution Approach 1:

The invention extracts the liquid cooling channels directly from the heat-absorbing element structure itself, eliminating the need for separate pipe systems. The channels are integrated into the absorber plate, allowing efficient heat discharge while reducing overall weight and thickness.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The liquid cooling channels are nested within the heat-absorbing element structure. The channels are formed as cavities or grooves within the absorber plate material, creating a compact integrated structure that maintains heat discharge efficiency without adding external components.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Loss of energy

If a pipe system is used for heat discharge in heat-absorbing elements, then heat can be discharged efficiently, but the thickness of the solar panel increases

Engineering Contradiction:
Improveheat discharge efficiencyVSAvoidsolar panel thickness
Core Design Contradiction:
Loss of energyVSLength of stationary object

Solution Approach 1:

The liquid cooling channels are extracted and integrated directly into the heat-absorbing element, eliminating the need for thick external pipe systems. This integration allows efficient heat discharge while maintaining a thin overall panel profile.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cooling channels are arranged in a planar configuration within the heat-absorbing element rather than using three-dimensional pipe systems. This two-dimensional arrangement enables efficient heat discharge while minimizing the thickness dimension of the solar panel.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Weight of moving object

If the heat-absorbing element is made thin and light, then the solar panel size is no longer determined by weight, but heat discharge efficiency may be compromised

Engineering Contradiction:
Improveheat-absorbing element weightVSAvoidheat discharge efficiency
Core Design Contradiction:
Weight of moving objectVSLoss of energy

Solution Approach 1:

The heat-absorbing element is designed with locally optimized features including extended fins and strategically positioned cooling channels. These local structural enhancements maximize heat transfer efficiency in specific areas, allowing the overall element to remain thin and light while maintaining effective heat discharge.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention optimizes parameters such as channel dimensions, fin spacing, and material thermal conductivity to achieve high heat discharge efficiency in a thin, lightweight structure. By carefully adjusting these parameters, the design maintains thermal performance without requiring increased weight or thickness.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solar panel achieves efficient heat discharge while maintaining a thin and light form, improving energy yield and integration with existing roofs without increasing weight or thickness, and can be easily curved or shaped.

Implementation Method 1

a liquid-tight space is formed between the first and second panels, which space comprises channels through which liquid flows during use of the solar panel for the purpose of absorbing the heat absorbed by the first panel

Methodology Applied
Scientific EffectHeat absorption: Absorption (EM radiation)

Implementation Method 2

efficient transfer of the heat absorbed by the first panel to the liquid

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

channels through which liquid flows during use of the solar panel for the purpose of absorbing the heat absorbed by the first panel

Methodology Applied
Scientific EffectHeat transfer via fluid flow: Convection

Data Source

PatentEP2846459B1Improved roof covering element
Publication Date: 2021.07.14 KARSTEN JACOB
  • EP2846459B1 patent drawingFigure 1~2
  • EP2846459B1 patent drawingFigure 3
  • EP2846459B1 patent drawingFigure 4

AI summary

The invention relates to a liquid-cooled solar panel intended for placing on a roof, wherein the roof comprises a roofing board covered with roof covering elements and wherein the panel at least partly replaces the roof covering elements that are present, comprising a first photovoltaic layer which is provided with photovoltaic cells, a heat-discharging layer lying against the rear side of the first photovoltaic layer, wherein the heat-discharging layer is provided with one or more heat-absorbing elements through which liquid which discharges heat absorbed by the heat-absorbing elements flows during operation, a heat-insulating layer arranged against the heat-discharging layer, and a transparent cover layer arranged on the first photovoltaic layer at some distance therefrom, wherein the edges of the cover layer are formed such that the edges co-act with adjacent roof covering elements during operation.