IMS Thermalization Plate for Cryogenic RF Wireline Cooling
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Solution Overview
Problem
Existing cryocooled devices face challenges in minimizing thermal power dissipation due to thermal conduction when connected to external systems, particularly at cryogenic temperatures, which affects device performance and can damage the sample being measured, especially when dealing with high bandwidth RF signals.
Innovation Solution
The use of an Insulated Metal Substrate (IMS) thermalization plate within a cryostat system, which is thermally connected to a mechanical attachment and includes layers for high thermal conductivity, insulation, and conductive circuitry, allows for efficient heat dissipation and impedance matching, enabling effective thermalization of wirelines between the cryostat chamber and the sample.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If wirelines are used to connect the cryocooled device to external systems, then electrical signals can be transmitted, but thermal power dissipation increases due to thermal conduction
Solution Approach 1:
The patent introduces an intermediary thermalization structure consisting of a first section with high thermal conductivity material and a second section with low thermal conductivity material. This intermediary structure acts as a thermal mediator between the wireline and the cryocooled device, allowing electrical signal transmission while blocking thermal conduction paths. The first section provides efficient thermalization of the wireline to the cryocooled device temperature, while the second section minimizes heat transfer from warmer sections, thus resolving the contradiction between electrical connectivity and thermal isolation.
2Ease of operation
If the wireline is thermally connected directly from room temperature to the cryocooled system, then electrical connection is established, but the system temperature increases due to heat propagation through the wire
Solution Approach 1:
The patent divides the wireline into multiple thermal sections: a first section made of high thermal conductivity material for efficient thermalization, and a second section made of low thermal conductivity material for thermal isolation. This segmentation allows the wireline to be electrically connected while creating distinct thermal zones. The first section is thermally anchored to the cryocooled device temperature, while the second section prevents heat propagation from warmer external connections, thus maintaining low system temperature while enabling electrical connection.
3Loss of energy
If thermalization is implemented using traditional methods, then heat dissipation is improved, but device complexity increases
Solution Approach 1:
The patent merges the thermalization function with the wireline structure itself by integrating the first and second sections directly into the connection path between the cryocooled device and external systems. Instead of adding separate thermal management components, the wireline is designed with composite material sections that perform both electrical conduction and thermal management functions. This merging approach achieves effective heat dissipation while minimizing additional device complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution reduces heat load on the sample, maintains low attenuation for high-frequency signals, and supports industrialization and mass production, enhancing the performance of devices like SNSPDs by ensuring proper functioning and increased detection efficiency.
Implementation Method 1
said wire-guide being thermally connected to the first chamber
Implementation Method 2
Thermalization is a process of reducing the temperature of conductive elements, used for the connection between a cryocooled device and its surrounding vacuum chamber
Data Source
AI summary
Cryogenic device comprising at least two chambers at two different temperatures, a first chamber at a first temperature T1 accommodating a sample, and a second chamber at a second temperature T2 greater than T1 and being adapted to accommodate a cooling device, said cooling device being adapted to cool wirelines connecting said sample to an external element detector, wherein said cooling device is an IMS thermalization plate comprising at least one wire-guide having an input for plugging a wire line connected to the sample and an output for plugging a wire line connected to said external element, said wire-guide being thermally connected to the first chamber.


