In-line Bypass Module for Line Drop Compensating Power Converter

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Solution Overview

Problem

Conventional line drop compensating power converters are inefficient in managing increasing power requirements and density, especially in systems like cellular communications, where voltage line drops during transmission need to be compensated effectively.

Innovation Solution

An in-line bypass module system that includes a shelving unit with receiving ports, a power converter, and a bypass module capable of selectively switching between providing line drop compensated and uncompensated output voltages, allowing easy replacement of faulty power converters and optimizing power density and form factor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional line drop compensating power converters are used to meet increasing power requirements, then power density increases, but device complexity and form factor management become difficult

Engineering Contradiction:
Improvepower densityVSAvoidform factor
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The system is divided into modular components: power converters, bypass modules, and shelving units. Each power converter handles a specific power density requirement, and bypass modules can be inserted between the power converter and load to provide alternative power paths. This segmentation allows independent optimization of each module's form factor while achieving high overall power density through efficient arrangement.

Inventive Principle:
Principle #1Segmentation

2Reliability

If line drop compensation is implemented to maintain stable output voltage, then voltage stability improves, but system complexity increases

Engineering Contradiction:
Improvevoltage stabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Bypass modules serve as intermediary components between power converters and loads. These modules include bypass switches that can be activated to create alternative current paths when line drop compensation is insufficient or when power converters fail. The intermediary bypass structure adds redundancy and simplifies control logic by providing straightforward on/off switching rather than complex continuous regulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The bypass modules are pre-configured and positioned between power converters and loads before any failure or voltage instability occurs. This beforehand preparation ensures that if line drop compensation fails or a power converter malfunctions, the bypass path is already in place and can be activated immediately, providing cushioning against voltage instability without requiring complex real-time decision-making.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Loss of energy

If power converters are arranged to boost input voltage for line drop compensation, then voltage transmission efficiency improves, but ease of repair decreases

Engineering Contradiction:
Improvevoltage transmission efficiencyVSAvoidpower converter replaceability
Core Design Contradiction:
Loss of energyVSEase of repair

Solution Approach 1:

The system segments power distribution into independent power converter modules, each with its own bypass module. This segmentation allows individual power converters to be removed and replaced without affecting other parts of the system. The modular design with standardized interfaces enables hot-swapping of power converters while maintaining continuous power supply through bypass paths.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Bypass modules are pre-configured and tested before power converters are installed or fail. The bypass infrastructure is prepared in advance with proper electrical connections and control logic, so that when a power converter needs replacement, the bypass path is already ready to take over immediately. This preliminary preparation minimizes downtime and simplifies the repair process.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves a power-dense configuration with reduced form factor, enabling efficient voltage compensation and easy maintenance by allowing bypassing of faulty power converters, ensuring stable output voltage to loads despite line drops.

Implementation Method 1

a bypass switch electrically coupled between the first side and the second side, wherein the bypass switch is operable to selectively switch between directing the line drop compensated output voltage from the power converter to a load and bypassing the power converter to direct an uncompensated output voltage to the load

Methodology Applied
Scientific EffectElectrical switching:

Data Source

PatentUS10615689B2In-line bypass module and line drop compensating power converter
Publication Date: 2020.04.07 ACLEAP POWER INC
  • US10615689B2 patent drawing
  • US10615689B2 patent drawing
  • US10615689B2 patent drawing

AI summary

A system for compensating a voltage line drop includes a shelving unit comprising at least one receiving port, wherein the at least one receiving port includes a connector. The system also includes a power converter operable to generate a line drop compensated output voltage, and a bypass module physically coupled between the connector and the power converter, wherein the bypass module is operable to selectively switch between providing the line drop compensated output voltage from the power converter to a load and bypassing the power converter to provide an uncompensated output voltage to the load.