In-Line Multi-Node Tether Management for Hull Maintenance

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Solution Overview

Problem

Existing underwater hull maintenance systems for Navy ships face challenges in managing umbilical tethers for autonomous or semi-autonomous vehicles, lacking sufficient navigation, positioning, and power throughput, which leads to entanglement and inefficient operations.

Innovation Solution

A method utilizing an in-line multi-node tether management system with umbilical line sections connecting node vehicles and an end effector vehicle to a power source, equipped with sensor suites for tracking and maintaining desired tether tension to prevent entanglement, enabling precise navigation and power delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If traditional diver-controlled or manually driven crawling vehicles are used for hull maintenance, then operational flexibility is maintained, but automation capability and continuous unattended operation are insufficient

Engineering Contradiction:
Improveautonomous operation capabilityVSAvoidmanual control requirement
Core Design Contradiction:
Extent of automationVSEase of operation

Solution Approach 1:

The vehicle is equipped with onboard sensors (acoustic, optical, inertial) and processing capabilities that enable it to autonomously navigate, locate itself on the hull, and perform maintenance tasks without continuous manual intervention or external control, allowing the system to serve itself in navigation and operation

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Traditional mechanical manual control is replaced with sensor-based autonomous navigation systems including acoustic positioning, optical cameras, and inertial measurement units that enable the vehicle to independently determine its position and execute maintenance routines

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If externally applied integrated navigation systems are used, then positioning capability is provided, but navigation precision and tether management effectiveness are insufficient

Engineering Contradiction:
Improvevehicle location tracking accuracyVSAvoidnavigation system capability
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The navigation system is divided into multiple independent sensor modules (acoustic position sensors, optical cameras, inertial measurement units) distributed on the vehicle, each performing a specific sensing function that collectively provides precise three-dimensional positioning and orientation data

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensor suite performs multiple functions simultaneously: acoustic sensors provide position tracking, optical sensors capture visual data for navigation and inspection, and inertial sensors provide attitude information, creating a multi-functional navigation system that enhances precision without requiring separate dedicated systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If umbilical lines are used for power delivery optimization, then power throughput is enhanced, but tether entanglement and management difficulty increase

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidtether entanglement
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The onboard sensors continuously monitor the vehicle's position, orientation, and umbilical line status, providing real-time feedback to the control system that adjusts vehicle movement and umbilical deployment to maintain optimal tension and prevent entanglement during autonomous operations

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The umbilical line management system dynamically adjusts line deployment and retraction based on vehicle position and operational needs, using active control to maintain appropriate tension and prevent slack that could lead to entanglement, rather than using fixed or passive line management

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12403992B1Method for maintaining the outer surface of a hull utilizing an in-line multi-node tether management arrangement
Publication Date: 2025.09.02 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US12403992B1 patent drawing
  • US12403992B1 patent drawing
  • US12403992B1 patent drawing

AI summary

A method of maintaining an outer surface of a hull, including providing a power source and an end effector vehicle for performing maintenance operations on the hull, the method of maintaining including providing an in-series tether management system having one or more nodes, and umbilical line sections extending through the one or more nodes to the end effector vehicle, transmitting power from the power supply to the end effector vehicle, and including selecting a work area, and positioning the one or more nodes and end effector to perform maintenance in the defined work area.