Vehicle Suspension Damping Control Without Manual Shock Adjustment

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Solution Overview

Problem

Current vehicle suspension systems require operators to stop and manually adjust shock absorbers for optimal damping and comfort, which is time-consuming and inconvenient, especially in dynamic terrain conditions.

Innovation Solution

An electronic control system that allows real-time adjustments to the damping characteristics of adjustable shock absorbers while the vehicle is in motion, using sensors and a controller to automatically alter damping based on input from various sensors and driver requests.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If manual adjustment of shock absorbers is used, then adjustment capability is provided, but vehicle operation time is lost due to stopping requirements

Engineering Contradiction:
Improveadjustment capabilityVSAvoidvehicle operation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical adjustment of shock absorbers with an electronic control system that uses sensors to detect terrain conditions and automatically adjusts damping characteristics through electronic valves, eliminating the need for operators to stop and manually adjust shocks

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The suspension system performs self-adjustment through electronic controls that automatically modify damping characteristics based on sensor input from terrain and payload conditions, without requiring external manual intervention

Inventive Principle:
Principle #25Self-service

2Extent of automation

If electronic control system with multiple sensors is implemented, then real-time damping adjustment is achieved, but device complexity increases

Engineering Contradiction:
Improvereal-time damping adjustmentVSAvoidsystem complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The electronic control system integrates multiple sensor inputs (accelerometers, gyroscopes, terrain sensors) into a single controller that manages damping adjustments across all shock absorbers, allowing one system to perform multiple functions of detecting various terrain conditions and coordinating suspension response

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines multiple sensor types and control functions into an integrated electronic control unit that centrally manages suspension adjustments, reducing the number of separate components and simplifying system architecture

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12330467B2Adjustable vehicle suspension system
Publication Date: 2025.06.17 POLARIS IND INC
  • US12330467B2 patent drawing
  • US12330467B2 patent drawing
  • US12330467B2 patent drawing

AI summary

A damping control system for a vehicle having a suspension located between a plurality of ground engaging members and a vehicle frame includes at least one adjustable shock absorber having an adjustable damping profile and a driver actuatable input. The driver actuatable input may be positioned to be actuatable by the driver in the absence of requiring a removal of either of the hands of the driver from a steering device of the vehicle.