In-Package Microelectronic Amplifier Signal Noise Reduction

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Solution Overview

Problem

Existing sensor module designs on printed circuit boards face significant signal noise and reduced electronic bandwidth due to the distance between amplifiers and sensors, which is exacerbated by pin capacitance from numerous electrical connections.

Innovation Solution

Integrating an amplifier within the sensor module on a package substrate, electrically connected to the sensor and equipped with electrical traces for signal routing, eliminates pin capacitance and reduces signal loss by minimizing the distance signals need to travel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If amplifiers are mounted on the printed circuit board outside the sensor module, then the sensor module can be kept compact, but pin capacitance increases and degrades noise performance and reduces electronic bandwidth

Engineering Contradiction:
Improvesensor module sizeVSAvoidnoise performance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent merges the amplifier with the sensor module by integrating it into the same package substrate. The amplifier is electrically connected to the sensor through traces on the package substrate, eliminating the need for external PCB mounting and associated pin capacitance. This combining of sensor and amplifier within the same package resolves the contradiction by maintaining compact size while improving noise performance.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If amplifiers are placed close to sensors within the sensor module, then noise performance improves and pin capacitance is eliminated, but the device complexity increases

Engineering Contradiction:
Improvenoise performanceVSAvoidintegration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sensor and amplifier are integrated on the same package substrate, sharing common electrical interconnects and packaging infrastructure. This merging approach improves noise performance by eliminating external pin capacitance while managing complexity through shared structural elements and standardized integration processes.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If amplifiers are mounted on the printed circuit board, then device complexity is reduced and ease of manufacture is improved, but signal loss increases due to longer trace lengths and pin capacitance

Engineering Contradiction:
Improveassembly simplicityVSAvoidsignal loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

By integrating the amplifier directly on the sensor module's package substrate, the patent minimizes signal path length and eliminates external pin capacitance that causes signal loss. The short internal traces on the package substrate reduce signal degradation while the integrated design maintains manufacturing efficiency through consolidated assembly processes.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS7626827B2High density in-package microelectronic amplifier
Publication Date: 2009.12.01 KLA CORP
  • US7626827B2 patent drawing
  • US7626827B2 patent drawing

AI summary

A sensor module having a package substrate, a sensor disposed within and electrically connected to the package substrate, an amplifier disposed within and electrically connected to the package substrate, and electrical traces within the package substrate for routing sensor signals from the sensor to the amplifier, and then from the amplifier to external electrical connectors on the package substrate.