In-seat mini-bar features

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Solution Overview

Problem

It has not been feasible to station compact refrigerator-type compartments in aircraft mini-bars, galleys, or other smaller enclosures due to space constraints and the need for efficient cooling solutions.

Innovation Solution

The in-seat mini-bar assembly features a micro-chiller unit with thermo-electric elements mounted on a conductive rear plate, integrated into a housing that fits within an aircraft seating module compartment. This system includes a vent with a duct that channels outside air for uniform airflow and conductive cooling, along with a door and latching mechanism for access.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a compact refrigerator-type compartment is installed in an aircraft mini-bar or galley, then cooling capability is provided, but the device size and space requirements increase beyond available compartment dimensions

Engineering Contradiction:
Improvecooling capabilityVSAvoiddevice size
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The patent replaces the traditional mechanical compression-based refrigeration system with a thermo-electric cooling system (Peltier effect). This substitution eliminates compressors, condensers, and expansion valves, reducing mechanical complexity and device volume while maintaining cooling capability in the interior cavity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The mini-bar assembly is nested within the aircraft seating module compartment. The housing fits into the available space, with the interior cavity nested within the housing, and thermal coupling elements nested between the thermo-electric cooler and the interior cavity to maximize space utilization

Inventive Principle:
Principle #7Nested doll (Nesting)

2Temperature

If traditional refrigeration systems are used, then cooling performance is achieved, but the device complexity and number of components increase

Engineering Contradiction:
Improvecooling performanceVSAvoidnumber of components
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical refrigeration components (compressors, condensers, expansion devices) with a solid-state thermo-electric cooling system. The cooling system includes a power supply, thermo-electric cooler, and heat sink, eliminating multiple mechanical components while maintaining cooling performance

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

Multiple functions are merged into integrated components. The housing serves as both structural enclosure and thermal insulation barrier. The rear wall acts as both structural support and thermal coupling surface. The heat sink integrates both heat dissipation and air flow management functions

Inventive Principle:
Principle #5Merging (Combining)

3Volume of moving object

If the mini-bar assembly is designed to fit within limited compartment space, then space utilization improves, but the available volume for storage and cooling capacity is reduced

Engineering Contradiction:
Improvespace utilizationVSAvoidstorage capacity
Core Design Contradiction:
Volume of moving objectVSQuantity of substance

Solution Approach 1:

The patent optimizes the interior cavity geometry to maximize storage capacity within the constrained compartment dimensions. The cavity is configured with specific width, depth, and height dimensions that efficiently utilize the available three-dimensional space while accommodating beverage containers

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The interior cavity is nested within the housing with optimized clearance dimensions. Thermal coupling elements are nested between the thermo-electric cooler and the cavity wall, maximizing the use of available space for both cooling functionality and storage capacity

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient cooling of the interior cavity, allowing for the storage of beverages like soda cans, while being compact and adaptable to fit within aircraft seating module compartments, enhancing passenger comfort and convenience.

Implementation Method 1

a container (540) with an interior cavity that is conductively cooled by thermo-electric elements of a micro-chiller unit

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a vent configured proximate to a front section of the housing to receive outside air forward of the housing for channeling the outside air to a rear section of the housing using a duct attached to the vent

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 3

a heat sink that receives the outside air uniformly via the circular cross-sectional area of the duct across a set of fins configured with the heat sink

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS12296959B2In-seat mini-bar features
Publication Date: 2025.05.13 BE AEROSPACE INC
  • US12296959B2 patent drawing
  • US12296959B2 patent drawing
  • US12296959B2 patent drawing

AI summary

An in-seat mini-bar assembly, apparatus and method of manufacture is provided. The assembly includes a housing that is insertable into a compartment of the seating module and includes a container with an interior cavity that is conductively cooled by thermo-electric elements of a micro-chiller unit mounted on a conductive rear plate that forms an exterior side of the container. A vent is configured proximate to a front section of the housing to receive outside air forward of the housing for channeling the outside air to a rear section of the housing using a duct attached to the vent at the front section. The duct is shaped for a fluidic intake of the outside air by a frontal flange having a wide cross-sectional area that is gradually tapered to a circular cross-sectional area to direct the airflow in a uniform manner.