In-Vehicle Control Device Shock Reduction Torque Management

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Solution Overview

Problem

When releasing the shift lock in a vehicle with an electric parking brake, a shock can occur due to the sudden release of torsional torque from the drive shaft, and further shocks may arise from the damping torque output by the motor during this process.

Innovation Solution

The in-vehicle control device implements shock reduction control by outputting torque based on the vehicle's tilt angle from the electric motor when releasing the shift lock, determining whether to perform this control based on the activation and release states of the shift lock and foot brake.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If damping torque is output from the motor when releasing the shift lock, then the shock from releasing torsional torque is reduced, but a shock may occur due to the damping torque itself

Engineering Contradiction:
Improveshock from releasing torsional torqueVSAvoidshock from damping torque
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The control device changes the torque output parameter dynamically based on the vehicle tilt angle. When the vehicle is on a slope, the motor outputs torque proportional to the tilt angle to counteract gravitational effects on the drive shaft. This parameter adjustment ensures that the damping torque matches the torsional torque conditions, preventing both excessive shock from torque release and shock from inappropriate damping torque application.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If shock reduction control is always performed when releasing shift lock, then shocks from torsional torque are reduced, but shocks from unnecessary control actions increase

Engineering Contradiction:
Improveshock from torsional torqueVSAvoidshock from unnecessary control
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The control device performs preliminary assessment of the shift lock activation state before executing shock reduction control. It checks whether the shift lock was activated with the foot brake applied and whether the electric parking brake was activated subsequently. Based on this preliminary evaluation, the control device determines whether shock reduction control is necessary, avoiding unnecessary control actions that could generate shocks.

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If the control device checks multiple states to determine whether to perform shock reduction control, then unnecessary shocks are reduced, but the control complexity increases

Engineering Contradiction:
Improveunnecessary shocksVSAvoidcontrol logic complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The control logic is segmented into distinct evaluation stages: first checking if the shift lock was activated with foot brake applied, then checking if electric parking brake was activated, and finally determining whether shock reduction control is needed. This segmentation of the control process into discrete decision points simplifies the overall complexity while maintaining comprehensive shock reduction capability.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250074418A1In-vehicle control device
Publication Date: 2025.03.06 TOYOTA JIDOSHA KK
  • US20250074418A1 patent drawing
  • US20250074418A1 patent drawing
  • US20250074418A1 patent drawing

AI summary

The in-vehicle control device is mounted on a motor vehicle including a shift mechanism having a parking position for performing a shift lock on an axle, an electric parking brake for applying a braking force to a wheel connected to the axle, and an electric motor capable of inputting and outputting power to and from the axle. The vehicle control device performs shock reduction control for suppressing a shock generated in the vehicle by outputting torque corresponding to the inclination angle of the vehicle from the electric motor when releasing the shift lock, and determines whether to perform the shock reduction control when releasing the shift lock according to a state when activating the shift lock and a state after activating the shift lock.