In Vitro Enzymatic Circular DNA Synthesis Without Bacterial Sequences

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Solution Overview

Problem

Current methods for synthesizing circular DNA molecules, such as plasmid DNA and minicircles, are limited by high contamination, cost, and the need for bacterial DNA sequences, which can trigger immune responses and are difficult to remove, and existing methods are complex and time-consuming.

Innovation Solution

A method involving the ligation of stem-loop or hairpin DNA molecules to form circular single-stranded and double-stranded nucleic acids using enzymatic systems, including DNA ligase and exonuclease, to produce supercoiled circular DNA molecules without bacterial DNA sequences, allowing for scalable and efficient synthesis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If plasmid DNA molecules are constructed and produced in E. coli cells, then they are heat stable and easy to store and transport, but they contain bacterial DNA sequences that increase plasmid size and may lead to immune response and gene silencing

Engineering Contradiction:
Improvestorage and transport convenienceVSAvoidimmune response and gene silencing
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes bacterial DNA sequences (origin of replication, antibiotic resistance genes) from the plasmid structure, retaining only the essential therapeutic gene cassette. This creates minicircles that eliminate immune response and gene silencing while preserving the therapeutic function and storage stability of plasmid DNA.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent segments the plasmid DNA into two parts: essential therapeutic elements (gene cassette) and non-essential bacterial elements (origin of replication, antibiotic resistance genes). By separating and removing the bacterial elements, the invention creates a purified therapeutic DNA molecule that maintains stability but eliminates immunogenicity.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If DNA minicircles are generated in vivo using site-directed recombination, then they consist almost entirely of the target gene cassette without bacterial DNA sequences, but parent plasmid contamination is still high and production cost is very high

Engineering Contradiction:
Improvebacterial DNA sequences eliminationVSAvoidproduction cost and purity
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent uses PCR to amplify the target gene cassette from the plasmid template, creating multiple copies of the pure therapeutic sequence without requiring complete minicircle assembly in vivo. This in vitro copying approach eliminates parent plasmid contamination and reduces production cost by using simple, scalable PCR technology.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces the complex in vivo site-directed recombination system with a simpler in vitro PCR-based approach. This substitution eliminates the need for bacterial transformation, recombination enzyme expression, and multiple purification steps, thereby reducing production cost and improving yield purity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If linear dsDNA molecules are used for transfection, then they are simpler to synthesize, but they cannot be supercoiled and may limit their potential for clinical use

Engineering Contradiction:
Improvesynthesis simplicityVSAvoidtransfection efficiency and clinical potential
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent converts linear dsDNA molecules into circular minicircle structures. This curvature transformation enables the DNA to adopt supercoiled conformations that enhance transfection efficiency, nuclear localization, and protection from shear forces, while maintaining the synthesis simplicity of in vitro methods.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent changes the topological parameter of the DNA from linear to circular configuration. This parameter change enables supercoiling, which improves transfection reliability and clinical potential while preserving the ease of in vitro synthesis. The circular structure provides mechanical stability and resistance to degradation.

Inventive Principle:
Principle #35Parameter changes

4Object-affected harmful factors

If in vitro ligation of linear DNA molecules is used to produce circular ssDNA, then bacterial DNA sequences can be avoided, but the yield of producing large size ss circular DNA is low

Engineering Contradiction:
Improvebacterial DNA sequences eliminationVSAvoidyield of large size circular DNA
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent performs preliminary PCR amplification to generate sufficient quantities of the target gene cassette before circularization. This preliminary action ensures that there is enough template material to overcome the low efficiency of in vitro ligation, thereby achieving high final yield of large-size circular ssDNA without bacterial sequences.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses PCR-amplified linear DNA as an intermediary product between the plasmid template and the final circular ssDNA. This intermediary step allows for amplification of the target sequence to high concentration, which then serves as abundant substrate for the low-efficiency ligation reaction, ultimately producing sufficient circular DNA.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method produces high yields of pure circular DNA molecules without bacterial sequences, reducing immune response risks and production costs, and enables efficient applications like CRISPR/Cas9-mediated genome editing and therapeutic use.

Implementation Method 1

A method involving the ligation of stem-loop or hairpin DNA molecules to form circular single-stranded and double-stranded nucleic acids using enzymatic systems, including DNA ligase

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 2

A method involving the ligation of stem-loop or hairpin DNA molecules to form circular single-stranded and double-stranded nucleic acids using enzymatic systems, including DNA ligase and exonuclease

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Data Source

PatentUS20250320537A1Synthesis of DNA molecules in in vitro enzymatic systems
Publication Date: 2025.10.16 FLORIDA INTERNATIONAL UNIVERSITY
  • US20250320537A1 patent drawing
  • US20250320537A1 patent drawing
  • US20250320537A1 patent drawing

AI summary

A method, which synthesizes closed circular single-stranded and double-stranded DNA molecules using in vitro enzymatic systems, is described. Circular single-stranded DNA molecules and double-stranded DNA molecules (e.g., relaxed, or supercoiled) with various sizes can be synthesized. Unwanted DNA molecules, e.g., unligated oligomers, can be removed by exonucleases, such as T5 exonuclease, T7 exonuclease, lambda exonuclease, E. coli exonuclease I and/or III. A method of converting the single-stranded circular DNA molecules into double-stranded circular DNA molecules is also described. The single-stranded and double-stranded circular DNA molecules can be used in a variety of applications.