Centering In-Wall Mount With Extensible Arm to Prevent Display Sag

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Solution Overview

Problem

Existing in-wall display mounting solutions are limited by the need for precise alignment with wall studs, often requiring costly and time-consuming modifications to achieve optimal aesthetic positioning, and they struggle with display sagging when positioned away from the wall due to weight constraints.

Innovation Solution

A centering in-wall mount that allows horizontal translation between studs, enabling the display to be positioned at any desired location without remodeling, and incorporates an extensible arm assembly that counteracts sagging by balancing the weight distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the mount is attached in a recess in the wall surface to enable selective positioning, then the display can be positioned at optimal aesthetic locations, but the mounting structure becomes thicker in depth and the back of the display is mounted further from the wall surface

Engineering Contradiction:
Improveselective positioning capabilityVSAvoidmount depth
Core Design Contradiction:
Ease of operationVSLength of stationary object

Solution Approach 1:

The mount incorporates movable components including an adjustable arm assembly that can extend and retract, and a rotatable joint mechanism that enables tilting motion. These dynamic elements allow the display to be positioned at various distances from the wall and at different angles, providing selective positioning without requiring a fixed thick structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mounting structure uses a nested configuration where the arm assembly can be retracted into the wall recess when not in use, and the display support components are nested within the mount structure. This nesting approach minimizes the effective depth when the display is positioned flush against the wall.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If in-wall recessed mounts are constrained to being centered between adjacent studs, then the mount structure is simpler, but the display cannot be positioned at optimal aesthetic locations that are closer to one adjacent stud than the other

Engineering Contradiction:
Improvepositioning flexibilityVSAvoidmount structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mount introduces an intermediary adjustable arm assembly that decouples the display positioning from the fixed stud locations. This intermediary mechanism allows the display to be positioned anywhere within the range of the arm's motion, independent of the stud spacing, while the mount itself remains anchored to the studs.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The mounting system is divided into separate functional segments: the fixed anchor portion attached to studs, the adjustable arm assembly providing positioning flexibility, and the display support interface. This segmentation allows each component to perform its specific function independently, achieving versatility without requiring the entire structure to be complex.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If the in-wall enclosure is made to fit standard stud spacing, then the mount can be installed without modifying wall structure, but the enclosure becomes large and unsightly

Engineering Contradiction:
Improveinstallation simplicityVSAvoidenclosure dimensions
Core Design Contradiction:
Ease of manufactureVSShape

Solution Approach 1:

The mount structure uses local quality by making the wall recess non-uniform - deeper at certain locations to accommodate the arm assembly mechanism and shallower in other areas. This variable depth approach allows the enclosure to fit within standard stud spacing while minimizing the overall visible footprint and avoiding a uniformly large enclosure.

Inventive Principle:
Principle #3Local quality

4Shape

If the display is positioned closer to the wall surface, then the aesthetic flat appearance is enhanced, but the mounting structure must be thinner and positioning capability is reduced

Engineering Contradiction:
Improveflat appearanceVSAvoidpositioning capability
Core Design Contradiction:
ShapeVSAdaptability or versatility

Solution Approach 1:

The mount incorporates movable components including an adjustable arm assembly that can extend and retract, and a rotatable joint mechanism that enables tilting motion. These dynamic elements allow the display to be positioned at various distances from the wall and at different angles, providing selective positioning without requiring a fixed thick structure.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20090050763A1In-wall mount
Publication Date: 2009.02.26 LEGRAND AV INC
  • US20090050763A1 patent drawing
  • US20090050763A1 patent drawing
  • US20090050763A1 patent drawing

AI summary

An in-wall mount for supporting an electronic display from a wall. The in-wall mount includes a wall interface structure, a display interface structure, and an extensible arm assembly. The display interface structure is selectively outwardly shiftable relative to the wall interface structure between a first position wherein the display interface structure is proximate the wall interface structure and a second position wherein the display interface structure is spaced apart from the wall interface structure, the display interface structure rising vertically relative to the wall interface structure as the display interface structure is shifted from the first position to the second position.