In-Wheel Motor Speed Control to Limit Vehicle Weight Growth

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Solution Overview

Problem

Existing vehicle drive devices that rely on in-wheel motors for propulsion face challenges in efficiently driving vehicles without increasing weight, due to the need for large batteries and high-voltage electrical systems to support motor operation.

Innovation Solution

A vehicle drive device that incorporates a vehicle speed sensor and a controller to manage an in-wheel motor, which generates driving force only when the vehicle reaches a predetermined speed, allowing for the use of smaller motors and reducing overall weight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If in-wheel motors are used to drive the vehicle from startup, then sufficient driving force is obtained, but large motors are required which increases vehicle weight

Engineering Contradiction:
Improvedriving forceVSAvoidvehicle weight
Core Design Contradiction:
ForceVSWeight of moving object

Solution Approach 1:

The patent applies dynamics by making the motor operation conditional rather than continuous. The in-wheel motor is operated dynamically based on real-time vehicle speed detection, switching between on and off states to match actual driving needs, thereby reducing overall motor size while maintaining sufficient driving force when required

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters of the in-wheel motor by introducing speed-based control thresholds. The motor operates only when vehicle speed exceeds a predetermined threshold, transforming the motor's duty cycle and performance characteristics to allow smaller motor sizing while maintaining adequate driving capability

Inventive Principle:
Principle #35Parameter changes

2Duration of action of moving object

If large capacity battery and high voltage electrical system are used to support motor operation, then sufficient travel performance is obtained, but vehicle weight increases and fuel efficiency reduces

Engineering Contradiction:
Improvetravel distanceVSAvoidvehicle weight
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The patent applies partial action by operating the in-wheel motor only during specific speed conditions rather than continuously. This partial operation reduces the total energy consumption and power requirements, allowing for smaller battery capacity and lower voltage electrical systems while still achieving sufficient travel performance

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent changes the operational parameters of the electrical system by introducing speed-based control. The motor operates only when vehicle speed exceeds a predetermined threshold, transforming the system's power consumption profile to allow for reduced battery capacity and voltage requirements

Inventive Principle:
Principle #35Parameter changes

3Productivity

If in-wheel motors are used for startup and acceleration, then driving performance is improved, but the advantage of weight reduction from eliminating drive shafts cannot be obtained sufficiently

Engineering Contradiction:
Improvedriving performanceVSAvoidvehicle weight
Core Design Contradiction:
ProductivityVSWeight of moving object

Solution Approach 1:

The patent applies dynamics by making the in-wheel motor operation conditional based on vehicle speed. The motor is activated only when speed exceeds a predetermined threshold, creating a dynamic operation pattern that maintains driving performance while significantly reducing motor size and weight

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters by introducing speed-based control thresholds. The motor operates only during specific speed ranges, transforming the duty cycle and performance characteristics to achieve weight reduction while maintaining adequate driving performance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient vehicle driving using in-wheel motors without the vicious cycle of increased weight and reduced fuel efficiency, by optimizing motor usage based on vehicle speed.

Implementation Method 1

an in-wheel motor that is provided in a wheel of the vehicle and drives the wheel

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

a vehicle speed sensor that detects a travel speed of the vehicle

Methodology Applied
Scientific EffectSpeed detection: Accelerometer

Data Source

PatentUS12280646B2Vehicle drive device
Publication Date: 2025.04.22 MAZDA MOTOR CORP
  • US12280646B2 patent drawing
  • US12280646B2 patent drawing
  • US12280646B2 patent drawing

AI summary

To provide a vehicle drive device capable of efficiently driving a vehicle by using in-wheel motors without falling into the vicious cycle between enhancement of driving via the motors and an increase in vehicle weight. The present invention is a vehicle drive device that uses in-wheel motors to drive a vehicle and includes a vehicle speed sensor that detects the travel speed of a vehicle, in-wheel motors that are provided in wheels of the vehicle and drive the wheels, and a controller that controls the in-wheel motors, in which the controller controls the in-wheel motors so as to generate driving forces when the travel speed of the vehicle detected by the vehicle speed sensor is equal to or more than a predetermined first vehicle speed that is more than zero.