InAlN Barrier Layer for Normally-Off HEMT Substrate

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Solution Overview

Problem

Current nitride HEMT devices face challenges in achieving high two-dimensional electron gas concentration and normally-off operation due to limitations in epitaxial growth control, particularly with InAlN/GaN heterostructures, where the difference in growth temperatures complicates the formation of high-concentration 2DEG and reliable barrier layers.

Innovation Solution

A multi-layer epitaxial substrate structure is developed with a channel layer of Inx1Al1-x-y-zN and a barrier layer of Inx2Al2-y2-z2N, where the compositions are optimized within specific ranges to ensure high 2DEG concentration and normally-off operation, and a spacer layer with larger bandgap energy is introduced to enhance mobility and reduce drain leakage current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the AlGaN barrier layer thickness is reduced to achieve normally-off operation, then the threshold voltage shifts to positive values, but the two-dimensional electron gas concentration becomes insufficient (5×10^12/cm^2 or less)

Engineering Contradiction:
Improvenormally-off operationVSAvoidtwo-dimensional electron gas concentration
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The invention changes the compositional parameters of the barrier layer by introducing InAlN with specific In content (0.15≤x≤0.25) to adjust the polarization effect and achieve normally-off operation while maintaining sufficient 2DEG concentration. It also changes the thickness parameter to an optimized range (3-7nm) that balances threshold voltage control with electron gas generation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite barrier layer structure combining AlN and InAlN materials. The AlN layer provides the necessary polarization effect for normally-off operation, while the InAlN layer with specific composition enhances the 2DEG concentration, achieving both requirements simultaneously.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If InAlN/GaN heterostructure is used to achieve high 2DEG concentration by spontaneous polarization, then the piezo polarization effect is reduced, but the growth temperature control becomes difficult due to large difference between InN and AlN

Engineering Contradiction:
Improvetwo-dimensional electron gas concentrationVSAvoidepitaxial growth control
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The invention optimizes the In content parameter (0.15≤x≤0.25) to balance the polarization effect with growth controllability. This compositional parameter control allows achieving high 2DEG concentration while keeping the epitaxial growth process manageable despite the inherent temperature difference between InN and AlN.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces a thin InAlN layer (3-7nm) with specific composition at the critical interface region between channel and barrier layers. This localized compositional adjustment enhances 2DEG concentration at the interface without requiring bulk material changes that would complicate the overall growth process.

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If the barrier layer thickness is increased to secure high 2DEG concentration, then the on-resistance increases, but if decreased to reduce on-resistance, then the 2DEG concentration becomes insufficient

Engineering Contradiction:
Improvetwo-dimensional electron gas concentrationVSAvoidon-resistance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The invention changes the material composition parameter by incorporating InAlN with specific In content (0.15≤x≤0.25) in the barrier layer. This compositional modification enhances the polarization effect per unit thickness, allowing achievement of high 2DEG concentration in a thin layer (3-7nm) that simultaneously maintains low on-resistance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optimized substrate achieves a two-dimensional electron gas concentration of 1×10^13/cm^2 or more, enabling high mobility and low drain leakage current, while allowing for normally-off operation and improved breakdown voltage.

Implementation Method 1

high-concentration two-dimensional electron gas (2DEG) is generated at a lamination interface (hetero interface) owing to a large polarization effect (spontaneous polarization effect and piezo polarization effect) inherent in a nitride material

Methodology Applied
Scientific EffectPolarization effect: Polarisation

Data Source

PatentUS8890208B2Group III nitride epitaxial substrate for semiconductor device, semiconductor device, and process for producing group III nitride epitaxial substrate for semiconductor device
Publication Date: 2014.11.18 NGK INSULATORS LTD
  • US8890208B2 patent drawing
  • US8890208B2 patent drawing
  • US8890208B2 patent drawing

AI summary

Provided is an epitaxial substrate capable of manufacturing a HEMT device that has excellent two-dimensional electron gas characteristics and is capable of performing normally-off operation. A channel layer is formed of a first group III nitride represented by Inx1Aly1Gaz1N (x1+y1+z1=1) so as to have a composition in a range determined by x1=0 and 0≦y1≦0.3. A barrier layer is formed of a second group III nitride represented by Inx2Aly2Gaz2N (x2+y2+z2=1) so as to have a composition, in a ternary phase diagram with InN, AlN and GaN being vertices, in a range surrounded by four straight lines determined in accordance with the composition (AlN molar fraction) of the first group III nitride and to have a thickness of 5 nm or less.