Incandescent Lamp Current Limiting Circuit for Gas Sensor

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Solution Overview

Problem

Existing gas sensor arrangements with incandescent radiation sources experience reduced lifetime due to high peak currents when switched on and off, leading to increased stress and potential interference in applications like the motor vehicle field.

Innovation Solution

A semiconductor switch with a capacitor and resistors is used to control a miniature incandescent lamp, reducing peak currents by smoothing the switching process and extending the lamp's lifetime.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the incandescent lamp is switched on and off repeatedly in pulsed operation, then the radiation source can be used for gas detection, but the high peak currents reduce the lamp's lifetime

Engineering Contradiction:
Improvegas detection capabilityVSAvoidlamp lifetime
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

A semiconductor switch (transistor or MOSFET) is introduced as an intermediary device between the power supply and the incandescent lamp. This switch controls the current flow through the lamp, enabling pulsed operation for gas detection while managing the peak current stress that would otherwise reduce lamp lifetime.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

An RC circuit (resistor-capacitor combination) is connected to the control terminal of the semiconductor switch to provide preliminary action. The capacitor charges before switching and discharges during switching transitions, creating a smoothing effect that reduces peak currents before they reach the lamp, thereby extending lamp lifetime while maintaining detection capability.

Inventive Principle:
Principle #10Preliminary action

2Duration of action of stationary object

If the lamp is switched on smoothly using an RC element, then the lifetime is extended, but peak current reduction is insufficient without additional circuitry

Engineering Contradiction:
Improvelamp lifetimeVSAvoidcircuit complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The control circuit merges multiple functions into a single integrated design. The semiconductor switch and RC circuit are combined to work together, where the RC elements serve dual purposes: controlling the switch timing and reducing peak currents. This integration achieves adequate peak current reduction without proportionally increasing circuit complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces peak currents, prolongs the lifespan of the radiation source, and minimizes interference, making it suitable for robust and reliable CO2 detection in various applications, including the motor vehicle field.

Implementation Method 1

having an incandescent lamp (101) which is switched by a semiconductor switch (V1)

Methodology Applied
Scientific EffectIncandescence: Incandescence

Implementation Method 2

A capacitor (C2) is connected between the control terminal and the first terminal

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

A first resistor (R1) connects the control terminal to the control signal and a second resistor (R2) or capacitor connects the control terminal to the reference potential

Methodology Applied
Scientific EffectJoule Heating: Joule Heating

Implementation Method 4

The semiconductor switch has a control terminal driven by a control signal to switch a connection of the incandescent lamp to a supply voltage

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS7842925B2Radiation source for a sensor arrangement with making current limitation
Publication Date: 2010.11.30 BAYERISCHE MOTOREN WERKE AG
  • US7842925B2 patent drawing
  • US7842925B2 patent drawing
  • US7842925B2 patent drawing

AI summary

A radiation source for an optical sensor arrangement has an incandescent lamp being switched by a semiconductor switch. The incandescent lamp emits a broadband light spectrum. The semiconductor switch has a control terminal driven by a control signal to switch a connection of the incandescent lamp to a supply voltage. The semiconductor switch has a first terminal which is connected to the incandescent lamp, and a second terminal which is connected to a reference potential. When the semiconductor switch is in an on state, a current path is formed between the first and second terminals. A capacitor is connected between the control terminal and the first terminal. A first resistor connects the control terminal to the control signal and a second resistor or capacitor connects the control terminal to the reference potential.