Closed-Incision Dressing Sensing for Apposition and Limb Motion

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Solution Overview

Problem

Existing negative pressure wound therapy systems lack accurate measurement of apposition and patient limb movement, leading to suboptimal therapy delivery and potential complications such as scarring and infection.

Innovation Solution

A system that includes sensors to measure dressing force, fluid hydration levels, and patient motion, enabling closed-loop control of negative pressure wound therapy to adjust therapy delivery based on appositional force and patient movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If negative pressure wound therapy is applied without accurate measurement of apposition and patient limb movement, then the therapy system is simpler and easier to operate, but the therapy effectiveness is reduced and complications such as scarring and infection may occur

Engineering Contradiction:
Improvetherapy effectivenessVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical measurement systems with piezoelectric film sensors that convert mechanical stress directly into electrical signals. This substitution enables accurate measurement of apposition and limb movement while maintaining system simplicity, as the piezoelectric sensors can be integrated into the dressing structure without adding significant mechanical complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The piezoelectric film sensors utilize the natural piezoelectric effect of the material to generate measurement signals passively in response to applied stress. The sensors self-generate electrical signals when subjected to mechanical deformation from patient movement or dressing apposition, eliminating the need for external power sources or complex signal generation mechanisms.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If sensors are integrated into the wound dressing to measure apposition and movement, then measurement precision is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveapposition and movement measurement accuracyVSAvoiddressing manufacturing ease
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent merges the sensing function directly into the wound dressing structure by integrating piezoelectric film sensors into the dressing layers. This consolidation eliminates the need for separate sensor modules and complex assembly processes, as the sensors become an intrinsic part of the dressing that can be manufactured together with the dressing itself.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent utilizes the piezoelectric effect to change the electrical parameters of the sensor material in response to mechanical stress. By selecting piezoelectric materials with appropriate sensitivity characteristics, the system achieves high measurement precision while maintaining manufacturing simplicity, as the material properties themselves provide the sensing capability without requiring additional processing steps.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If closed-loop control is implemented to adjust therapy delivery based on sensor feedback, then therapy precision is improved, but control system complexity increases

Engineering Contradiction:
Improvetherapy delivery precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements closed-loop control by using piezoelectric sensors to continuously monitor apposition and limb movement, then feeding this information back to the negative pressure control system. The controller adjusts therapy parameters in real-time based on sensor feedback, achieving precise therapy delivery while maintaining relatively simple control logic that responds to predefined thresholds and conditions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances therapy effectiveness by allowing for targeted therapy delivery, reducing scarring and infection rates, and improving surgical outcomes through more precise wound management.

Implementation Method 1

The PVDF sensor may be a piezo electric/electro-active polymer film. The PVDF sensor may detect contact between human skin and the seal-forming structure.

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentEP3773780B1System for the dynamic measurement of apposition and patient limb movement in a negative pressure closed incision dressing
Publication Date: 2026.02.25 SOLVENTUM INTELLECTUAL PROPERTIES CO
  • EP3773780B1 patent drawingFigure 1
  • EP3773780B1 patent drawingFigure 2
  • EP3773780B1 patent drawingFigure 3

AI summary

A negative pressure wound therapy system includes at least one sensor coupled to a wound dressing for a wound of a patient, and a control circuit. The at least one sensor is configured to output an indication of a displacement of the wound dressing. The control circuit is configured to receive the indication of the displacement of the wound dressing, calculate a therapy parameter corresponding to the indication of the displacement, and output the therapy parameter.