Inclined Light Emitting Element With Spherical Terminals

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Solution Overview

Problem

Existing light emitting devices face challenges in achieving a compact and stable design with a light emission surface inclined relative to the mounting surface, while maintaining efficient light emission and reliable terminal connections.

Innovation Solution

A light emitting device design featuring a light emitting element with a substantially spherical first and second terminal, connected to the light emitting element and partially exposed from a light reflecting member, allowing the light emission surface to be inclined with respect to the mounting surface, and facilitating stable mounting and efficient light emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the light emission surface is inclined with respect to the mounting surface, then light emission efficiency is improved, but terminal formation and alignment complexity increases

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidterminal formation and alignment complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent employs spherical terminals instead of conventional planar electrode structures. The spherical shape naturally accommodates the inclined light emission surface while simplifying the connection interface. The sphere can be easily positioned and bonded to the curved or inclined surfaces without requiring complex alignment mechanisms, thus resolving the contradiction between improved light emission efficiency and reduced terminal formation complexity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Illumination intensity

If the light emission surface is inclined with respect to the mounting surface, then light emission directionality is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvelight emission directionalityVSAvoidalignment precision
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The spherical terminal geometry provides inherent alignment tolerance. When bonding the spherical terminal to the light emitting element, the curved surfaces can accommodate slight angular deviations without compromising electrical connection quality. This eliminates the need for high-precision alignment during manufacturing while maintaining the beneficial inclined light emission directionality.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Ease of operation

If spherical terminals are used, then ease of connection and mounting is improved, but terminal surface area for electrical connection is reduced

Engineering Contradiction:
Improveease of connection and mountingVSAvoidterminal surface area
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The spherical terminal design concentrates the electrical connection function at the local contact point or small contact area between the sphere and the bonding interface. While the overall spherical surface area is limited, the local quality of the contact region is optimized through controlled bonding processes that ensure low-resistance electrical connection. This local optimization compensates for the reduced total surface area while maintaining ease of connection benefits.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enables a compact, stable, and efficient light emitting device with a light emission surface inclined relative to the mounting surface, reducing manufacturing costs and time, and ensuring reliable terminal connections for stable mounting on a substrate.

Implementation Method 1

The light emitting element is to emit a light from the light emission surface

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

a light reflecting member for holding the light emitting element, the first terminal, and the second terminal

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10002996B2Light emitting device and method of manufacturing the same
Publication Date: 2018.06.19 NICHIA CORP
  • US10002996B2 patent drawing
  • US10002996B2 patent drawing
  • US10002996B2 patent drawing

AI summary

A light emitting device includes a light emitting element, a mounting surface, a first terminal, a second terminal, and a light reflecting member. The light emitting element includes a light emission surface to emit a light. The light emission surface of the light emitting element is inclined with respect to the mounting surface. The first terminal and the second terminal are electrically connected to the light emitting element. Each of the first terminal and the second terminal has a substantially spherical shape. The light reflecting member is to hold the light emitting element, the first terminal, and the second terminal. The light emission surface of the light emitting element is exposed from the light reflecting member. A portion of the first terminal and a portion of the second terminal are exposed from the light reflecting member so that each of the portion and the portion has a substantially circular shape.