Inclined Light Diffusion Element for Wavelength Conversion Module

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Solution Overview

Problem

The wavelength conversion module in projection apparatuses is prone to burning due to excessive concentration of beam energy, leading to reduced light conversion efficiency.

Innovation Solution

Incorporating a light-diffusion element inclined at an angle relative to the light beam transmission path, which expands the light spot on the wavelength conversion module, thereby reducing energy density and preventing overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the light beam is directly illuminated on the wavelength conversion module, then the light conversion efficiency is improved, but the wavelength conversion module is burned due to excessive concentration of beam energy

Engineering Contradiction:
Improvelight conversion efficiencyVSAvoidmodule burning
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

A light-diffusion element is introduced as an intermediary component between the light beam and the wavelength conversion module. This element diffuses the concentrated light beam into a broader area, reducing the energy density on any single point of the wavelength conversion module while still providing sufficient illumination for efficient wavelength conversion.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The light-diffusion element spreads the light beam in the spatial dimension, transforming a concentrated narrow beam into a broader, more distributed illumination pattern. This dimensional expansion reduces the energy concentration on the wavelength conversion module surface, preventing burning while maintaining overall conversion efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the light beam energy is concentrated on the wavelength conversion module, then the light conversion efficiency is improved, but the energy density causes overheating and burning

Engineering Contradiction:
Improvelight conversion efficiencyVSAvoidmodule temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The light-diffusion element serves as a thermal management intermediary by redistributing the optical energy before it reaches the wavelength conversion module. This prevents localized overheating while maintaining sufficient total energy for conversion, effectively decoupling conversion efficiency from temperature rise.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The light-diffusion element changes the spatial distribution parameter of the light beam, transforming a high-energy-density concentrated beam into a lower-energy-density distributed beam. This parameter change reduces the temperature rise in the wavelength conversion module while preserving the total optical power available for conversion.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If a light-diffusion element is added to the system, then the energy density is reduced and module burning is prevented, but the device complexity increases

Engineering Contradiction:
Improvemodule burning preventionVSAvoidsystem structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The light-diffusion element is implemented as a simple, inexpensive optical component that can be easily integrated into the existing system. Rather than complex active cooling or energy management systems, a passive diffusion element provides the necessary protection, simplifying the overall system architecture.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The light-diffusion element is positioned as a simple intermediary in the optical path, requiring minimal alignment or adjustment. This straightforward integration adds minimal complexity while effectively addressing the module burning issue through passive optical diffusion.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively prevents the wavelength conversion module from burning and maintains light conversion efficiency by distributing the energy density, ensuring good performance of the projection apparatus.

Implementation Method 1

at least one light-diffusion element disposed on a transmission path of the light beam from the light source

Methodology Applied
Scientific EffectLight diffusion: Scattering

Implementation Method 2

The wavelength conversion module is adapted to convert a first portion of the light beam from the light-diffusion element to a converted light beam

Methodology Applied
Scientific EffectWavelength conversion: Photoluminescence

Data Source

PatentEP3561378B1Projection apparatus and illumination system
Publication Date: 2024.07.17 CORETRONIC CORPORATION
  • EP3561378B1 patent drawingFigure 1
  • EP3561378B1 patent drawingFigure 2~3B
  • EP3561378B1 patent drawingFigure 4

AI summary

A projection apparatus and an illumination system are provided. The illumination system includes a light source emitting a light beam, at least one light-diffusion element disposed on a transmission path of the light beam from the light source and inclined to the transmission path of the light beam from the light source, a wavelength conversion module disposed on a transmission path of the light beam from the at least one light-diffusion element. A long axis direction of a light spot projected on the wavelength conversion module is perpendicular to an extending direction of a boundary between the reference plane and the at least one light-diffusion element. The wavelength conversion module is adapted to convert a first portion of the light beam from the light-diffusion element to a converted light beam. The converted light beam and a second portion of the light beam from the light-diffusion element form a illumination light.