Inclined Sidewall Backlight Unit for Thin Bezel Displays

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Solution Overview

Problem

In display apparatuses, reducing the bezel size while maintaining display quality is challenging due to difficulties in securing a sufficient distance between the light source unit and the light guide plate, leading to potential pressure on the display panel and heat dissipation issues, especially with the thermal expansion of the light guide plate.

Innovation Solution

The design includes a backlight unit with a bottom cover and top cover configuration, where the sidewall portion of the bottom cover extends parallel to the top cover's sidewall portion, forming acute angles with the display panel, and a fixing bar with a shape that increases in thickness to improve heat discharge efficiency and prevent light leakage, while maintaining a sufficient distance to limit vertical expansion of the light guide plate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the width of the top cover is reduced to decrease bezel size, then the appearance size is improved, but the distance between the light source unit and light guide plate becomes insufficient, causing display quality degradation

Engineering Contradiction:
Improvebezel sizeVSAvoiddisplay quality
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent changes the geometric configuration from a conventional rectangular top cover to one with an inclined sidewall portion. This dimensional change creates additional vertical space within the same horizontal footprint, allowing sufficient distance between the light source unit and light guide plate while maintaining a reduced bezel width for improved appearance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If the width of the top cover is reduced, then the bezel size is decreased, but the heat discharging structure volume is reduced, causing heat dissipation deterioration

Engineering Contradiction:
Improvebezel sizeVSAvoidheat dissipation efficiency
Core Design Contradiction:
Area of stationary objectVSTemperature

Solution Approach 1:

The inclined sidewall portion extends in an direction inclined with respect to the top portion, creating additional vertical space that accommodates a more substantial heat discharging structure. This allows the heat dissipation volume to be increased while the horizontal bezel width remains reduced for aesthetic purposes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If the light guide plate is allowed to thermally expand, then the material freedom is maintained, but the display panel is subjected to pressure, degrading display quality

Engineering Contradiction:
Improvematerial thermal expansionVSAvoiddisplay quality
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The inclined sidewall portion creates a pre-established spatial buffer zone between the light guide plate and display panel. This preliminary spatial arrangement prevents the light guide plate from directly contacting or pressing against the display panel during thermal expansion, thereby maintaining display quality while allowing natural material expansion.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The additional vertical space created by the inclined sidewall acts as a cushioning region that absorbs the thermal expansion of the light guide plate. This beforehand cushioning prevents the expansion from transmitting pressure to the display panel, protecting display quality while accommodating material thermal behavior.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances heat discharge efficiency, reduces light leakage, and prevents the light guide plate from expanding vertically, thereby improving display quality and maintaining the reduced bezel size.

Implementation Method 1

The fixing bar may fix the light source unit and discharge heat generated from the light source unit

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

The light guide plate may guides the light provided from the light source and allow the light to travel upward therefrom

Methodology Applied
Scientific EffectLight guidance: Waveguide (optics)

Implementation Method 3

The reflection plate may be under the light guide plate and reflect the light leaked from the light guide plate

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 4

The light source unit may include a light source which generates and emits the light

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentUS9507079B2Display apparatus
Publication Date: 2016.11.29 SAMSUNG DISPLAY CO LTD
  • US9507079B2 patent drawing
  • US9507079B2 patent drawing
  • US9507079B2 patent drawing

AI summary

A display apparatus includes a display panel displaying an image, a backlight unit, and a top cover. The backlight unit includes a bottom cover including a first bottom cover as a bottom surface and a second bottom cover extending from the first bottom cover. The top cover includes first and second top covers. The first top cover covers an edge of an upper surface of the display panel and the second top cover is connected to the first top cover and extends in a direction inclined with respect to a direction in which the first top cover extends. An edge of the backlight unit is more outwardly protruded than an edge of the first top cover when viewed in a plan view, and the second bottom cover extends in a direction substantially parallel to the second top cover.