Inclusive Steaming System for Elongated Dough Baking

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Solution Overview

Problem

Existing methods for baking baguettes in standard kitchen ovens lack the ability to generate and contain steam effectively, limiting the production of high-quality baguettes with crispy crusts and chewy interiors, as they cannot accommodate elongated shapes or direct ice addition.

Innovation Solution

An inclusive steaming system featuring an elongated stainless-steel baking container with a water-capture platform and perforated baking panel that preheats externally, allowing for direct ice addition to generate steam and maintain humidity, with a flanged lid to seal and circulate steam efficiently around the dough.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a Dutch Oven or Cloche is used to capture steam during baking, then a humid environment is created around the loaf, but the container shape limits the bread shape and cannot accommodate elongated baguette shapes

Engineering Contradiction:
Improvebread qualityVSAvoidcontainer shape adaptability
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The baking system is divided into separate functional components: a baking container for holding the baguette, a water-capture platform for collecting water, and a flanged lid for sealing. This segmentation allows each component to be optimized for its specific function while working together to achieve both steam capture and elongated shape accommodation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from using a single enclosed container (Dutch Oven/Cloche) to a multi-component system where steam circulation occurs in the three-dimensional space between the baking container, water-capture platform, and lid, enabling both steam capture and elongated baguette accommodation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If a Dutch Oven or Cloche is used to capture steam, then humidity is maintained, but ice cubes cannot be directly added to the container

Engineering Contradiction:
Improvesteam generationVSAvoidice addition capability
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The water-capture platform serves as an intermediary component between the baking container and the steam generation process. Ice cubes are placed on this platform, which collects the water and directs it to generate steam in the baking chamber, enabling easy ice addition while maintaining steam capture functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system separates the functions of holding dough and generating steam by placing ice on a distinct water-capture platform rather than mixing these functions in a single container, enabling independent optimization of each function.

Inventive Principle:
Principle #1Segmentation

3Productivity

If steam is generated during baking, then crust quality is enhanced, but standard kitchen ovens lack the ability to contain steam effectively

Engineering Contradiction:
Improvecrust qualityVSAvoidsteam containment
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The baking container, water-capture platform, and flanged lid are preheated together before baking begins. This preliminary heating ensures the system is ready to immediately capture and contain steam as soon as ice is added and melting begins, eliminating delays in steam containment capability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system creates a self-regulating steam containment environment where the flanged lid seals to the baking container based on the thermal expansion and sealing surface contact, automatically maintaining steam containment as conditions change during baking.

Inventive Principle:
Principle #23Feedback

4Productivity

If commercial ovens with steam injection cycles are used, then baguette quality is improved, but standard kitchen ovens cannot replicate this functionality

Engineering Contradiction:
Improvebaguette qualityVSAvoidsteam generation system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system generates its own steam through the self-service mechanism of adding ice cubes that melt during baking, eliminating the need for external steam injection equipment. The melted ice water is automatically captured and converted to steam within the sealed baking environment.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system exploits the phase transition of ice to water and then to steam as the primary mechanism for steam generation. By placing ice in the preheated baking system, the ice melts and the water evaporates, naturally generating the steam needed for quality baguette baking without complex injection systems.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system optimizes steam generation and containment, producing baguettes with crunchy exteriors and chewy interiors by maintaining a high humidity environment, enhancing crust and crumb quality while accommodating elongated shapes and standard kitchen ovens.

Implementation Method 1

When heated, the water-capture platform generates steam from the melted ice water

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

the flanged lid creates a seal with the opening of the baking container, retaining substantially all the released moisture from the melted ice

Methodology Applied
Scientific EffectPhysical Containment: Physical Containment

Implementation Method 3

The spacing and perforation of the baking panel provides an optimal environment for efficient steam circulation around the dough

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11206836B2Inclusive steaming system for baking dough and method of baking bread with self-induced steam
Publication Date: 2021.12.28 ANDERSON DEAN
  • US11206836B2 patent drawing
  • US11206836B2 patent drawing
  • US11206836B2 patent drawing

AI summary

An inclusive steaming system for baking dough and method of baking bread enhances the baking of baguettes by providing an elongated baking container is preheatable to high heat prior to receiving dough. A water-capture platform positions in the cavity of baking container, in a parallel, spaced-apart relationship with bottom wall of baking container. The water-capture platform forms a depression that captures melted ice water. When heated, the water-capture platform generates steam in cavity of baking container from melted ice droplets. A perforated baking panel positions in the cavity of baking container, in an elevated relationship from water-capture platform. The baking panel forms a middle ice trough for ice, and a pair of outer dough troughs for receiving elongated dough. As baking container is heated, steam is generated Spacing and perforation in baking panel provides optimal environment for steam circulation around the dough, creating a crunchy outer crust and chewy crumb.