Incontinence Pad Dewatering With Conical Liquid-Solid Separation

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Solution Overview

Problem

The disposal of disposable incontinence pads poses significant environmental and occupational health challenges due to their high volume, long degradation time, and the handling of bodily fluids, leading to increased landfill waste and unpleasant working conditions.

Innovation Solution

A dewatering apparatus comprising a size reduction portion and a separation portion that separates liquid and solid components, using a conical separator and screw conveyor to remove liquid from solids, reducing waste volume and minimizing biological hazards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If incontinence pads are disposed of directly in landfill, then the disposal process is simple, but the volume of waste is large and degradation takes over 300 years

Engineering Contradiction:
Improveease of disposalVSAvoidlandfill volume
Core Design Contradiction:
Ease of manufactureVSVolume of stationary object

Solution Approach 1:

The invention extracts and separates the liquid component (bodily fluids) from the solid absorbent material through a dewatering process. This separation removes the harmful liquid portion while concentrating the solid waste into a smaller volume, directly addressing both the ease of disposal and landfill volume reduction goals

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the physical state and composition parameters of the waste by applying mechanical dewatering forces. This transforms the waste from a high-moisture, bulky form to a drier, more compact form that occupies less landfill space and degrades more quickly

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If incontinence pads are stored before disposal, then handling is simplified, but occupational health and safety issues arise from bodily fluids

Engineering Contradiction:
Improvehandling simplicityVSAvoidbiological hazards
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The dewatering apparatus extracts bodily fluids from the absorbent material, removing the biological hazards while leaving the solid absorbent intact. This eliminates the harmful liquid component that creates occupational health risks during storage and handling

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention introduces a dewatering process as an intermediary step between use and disposal. This intermediate treatment removes harmful elements while preserving the solid material for safe storage and disposal, mediating between the conflicting needs of handling ease and safety

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of time

If incontinence pads are stored in large volumes, then disposal frequency is reduced, but odour creates unpleasant work environment

Engineering Contradiction:
Improvedisposal frequencyVSAvoidodour
Core Design Contradiction:
Loss of timeVSObject-generated harmful factors

Solution Approach 1:

The invention removes the liquid component containing odorous compounds through dewatering. By extracting these harmful substances, the remaining solid waste generates minimal odour, allowing for less frequent disposal without creating unpleasant working conditions

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The dewatering process changes the moisture content parameter of the waste, transforming it from a high-moisture state that generates odour to a low-moisture state that is odour-free. This parameter change enables extended storage without unpleasant odours

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively reduces landfill waste volume and odors by separating liquid and solid components, enhancing safety and hygiene in handling and disposal processes.

Implementation Method 1

The separator is adapted to substantially separate the liquid and solid components of the one or more items

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Implementation Method 2

The separator further comprises a solids outlet for supplying solids to a container

Methodology Applied
Scientific EffectScrew conveyor transport: Screw

Data Source

PatentEP4221969B1Dewatering apparatus
Publication Date: 2025.08.20 BLACKALL STATION PTY LTD
  • EP4221969B1 patent drawingFigure 1
  • EP4221969B1 patent drawingFigure 2A~2B
  • EP4221969B1 patent drawingFigure 3A~3B

AI summary

A dewatering apparatus comprising a size reduction portion adapted to reduce the size of one or more items to be dewatered, and a separation portion in fluid communication with said size reduction portion, the separation portion adapted to substantially separate the liquid and solid components of the one or more items.