Incubator Baffle and Venturi Airflow Routing for Low Noise

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Solution Overview

Problem

Existing incubators generate noise from the ventilator, which can cause stress and negatively impact the well-being and development of newborns.

Innovation Solution

The incorporation of a baffle unit with a constriction in the inlet air duct of the ventilator, along with a Venturi hump in the air distribution system, reduces turbulence and noise by creating a homogeneous air flow and optimizing air routing within the incubator chamber.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a ventilator is used in the air treatment and circulation device, then air circulation and treatment function is improved, but noise is generated which disturbs the infant

Engineering Contradiction:
Improveair circulation efficiencyVSAvoidnoise
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

A baffle unit is introduced as an intermediary component in the inlet air duct between the chamber outlet opening and the ventilator. This baffle unit modifies the air flow characteristics, creating a more homogeneous flow with reduced turbulence before the air reaches the ventilator, thereby reducing noise generation while maintaining air circulation functionality

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The air flow parameters are modified by introducing the baffle unit and constriction in the inlet duct. These modifications change the flow velocity distribution and turbulence characteristics, creating optimal flow conditions that reduce noise generation by the ventilator while preserving effective air circulation

Inventive Principle:
Principle #35Parameter changes

2Productivity

If air flow speed is increased to improve circulation efficiency, then air treatment productivity is improved, but turbulence increases which generates more noise

Engineering Contradiction:
Improveair circulation efficiencyVSAvoidair flow homogeneity
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The baffle unit serves as a flow conditioning intermediary that homogenizes the air flow before it reaches the ventilator. By introducing this intermediate flow modification stage, the system achieves both high circulation efficiency and low turbulence, resolving the contradiction between productivity and flow stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The baffle unit and constriction perform preliminary flow conditioning actions on the air before it enters the ventilator. By pre-homogenizing the flow and reducing turbulence upstream, the system enables high-speed circulation without generating excessive noise, as the flow is already optimized before reaching the noise-generating component

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces noise generated by the ventilator, promoting a more stable and comfortable environment for infants by minimizing turbulence and maintaining low airspeeds near the infant.

Implementation Method 1

The baffle unit inside the inlet duct, through which air is fed to the ventilator, generates a more homogeneous flow with less turbulence compared to the situation where no baffle unit is present

Methodology Applied
Scientific EffectTurbulence reduction: Turbulence

Implementation Method 2

a constriction is arranged in the inlet air duct. The constriction removes turbulences from the air flow and increases the flow speed

Methodology Applied
Scientific EffectConstriction effect: De Laval Nozzle

Implementation Method 3

the baffle unit comprises heating elements for heating the air flowing along its surface

Methodology Applied
Scientific EffectThermal heating: Heating

Implementation Method 4

the air guided along the surfaces of the baffle unit to be heated

Methodology Applied
Scientific EffectThermal convection: Convection

Data Source

PatentUS10314757B2Incubator
Publication Date: 2019.06.11 NINGBO DAVID MEDICAL DEVICE CO LTD
  • US10314757B2 patent drawing
  • US10314757B2 patent drawing

AI summary

An incubator comprises an incubator chamber defined by a bottom part and a top casing covering a bed area of the bottom part. The incubator comprises an air treatment and circulation device for treating air and circulating it through the chamber, said air treatment and circulation device including a ventilator. The air treatment and circulation device is connected to chamber inlet openings which are arranged along one or more sides of said bed area, allowing treated air to flow from the treatment and circulation device into the chamber. The air treatment and circulation device furthermore is connected to at least one chamber outlet opening allowing air to flow out from the chamber to the treatment and circulation device. The air flows in the incubator are routed such that noise is reduced and no high air flow speeds occur near the infant in the incubator.