Optical Module With Independent Chips for Variable Emission Angles

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Solution Overview

Problem

Existing single LED lamps are limited to a single light emission angle due to fixed structural design, making them incapable of adapting to diverse lighting requirements in different scenarios.

Innovation Solution

An optical module with independently activatable first and second light-emitting chips, positioned at the central axis and periphery of lenses with arc-shaped central cross sections, allowing for symmetrical and asymmetrical light field distributions by activating one or both chips, and featuring microstructures for precise light control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single LED lamp uses a fixed structural design with light-emitting chips mounted on substrates and lenses covering the chips, then the structure is simple and easy to manufacture, but the light emission angle is fixed and cannot be adjusted to meet diverse lighting requirements

Engineering Contradiction:
Improvelight emission angle adjustmentVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention divides a single LED lamp into multiple independent light-emitting chips (first light-emitting chip and second light-emitting chip) with different emission characteristics. The first chip is positioned at the center and the second chip at the periphery, allowing each chip to contribute differently to the overall light distribution. This segmentation enables the lamp to achieve multiple light emission angles and lighting patterns without requiring complex mechanical adjustment mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention applies local quality by positioning light-emitting chips at different locations (center and periphery) with different emission characteristics. The first light-emitting chip at the center provides symmetrical light distribution, while the second light-emitting chip at the periphery provides asymmetrical distribution. This spatial differentiation of emission characteristics allows the single lamp to achieve diverse lighting effects suitable for different scenarios.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If multiple LED lamps are used to achieve diverse lighting angles, then lighting requirements can be met, but the device complexity and cost increase

Engineering Contradiction:
Improvelighting scenario adaptationVSAvoidnumber of LED lamps
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The invention merges multiple light-emitting chips with different emission characteristics into a single integrated LED lamp structure. By combining the first light-emitting chip (central position) and the second light-emitting chip (peripheral position) within one lamp housing and sharing common optical components (lenses, reflectors), the system achieves the lighting versatility of multiple lamps while reducing the total quantity of devices needed.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single LED lamp is designed to perform multiple lighting functions by activating different combinations of light-emitting chips. The lamp can operate in symmetrical mode (first chip only), asymmetrical mode (second chip only), or combined mode (both chips), making it universally applicable to various lighting scenarios such as spotlights, ambient lighting, and directional illumination without requiring multiple specialized lamps.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical module provides flexible lighting modes, overcoming the limitations of traditional single LED lamps by achieving multiple light emission angles without complex mechanical structures or high costs, enabling diverse lighting effects through symmetrical, asymmetrical, and combined light field distributions.

Implementation Method 1

lenses have a central axis perpendicular to a surface of the mounting portions, central cross sections of the lenses along the central axis are arc-shaped surfaces

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12426431B1Optical module and optical device
Publication Date: 2025.09.23 SHENZHEN HUADIAN LIGHTING CO LTD
  • US12426431B1 patent drawing
  • US12426431B1 patent drawing
  • US12426431B1 patent drawing

AI summary

The present invention discloses an optical module and an optical device, the optical module comprising a substrate, lenses, and optical components, wherein the substrate comprise mounting portions; the lenses cover the mounting portions, the lenses have a central axis perpendicular to a surface of the mounting portions, central cross sections of the lenses along the central axis are arc-shaped surfaces; the optical components comprise first light-emitting chips at an intersection of the central axis and the mounting portions, and second light-emitting chips disposed between the first light-emitting chips and a periphery of the lenses, the first light-emitting chips and the second light-emitting chips being configured to be independently activable. The optical module of the technical solution of the present invention enables flexible switching of multiple light-emitting angles.