Independent Sheet Stacking Devices for Mode Classification

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Solution Overview

Problem

Existing sheet treating apparatuses in image forming devices lack the ability to distinguish between sheets outputted from different modes (such as copying, printing, and facsimile) and often result in space inefficiencies and potential breakage due to limited stacking capacity and positioning constraints.

Innovation Solution

A sheet treating apparatus with multiple independently lifting and lowering sheet stacking devices, a discharge mechanism, and a limiting device to prevent excessive lifting, allowing for classified stacking and space-saving configurations, including the option to move stacking devices above the sheet discharge port and utilize a common discharge port for efficient sheet handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If multiple sheet stacking devices are provided to enable classified stacking by mode, then the ability to distinguish sheets by mode is improved, but the device complexity increases

Engineering Contradiction:
Improveability to distinguish sheets by modeVSAvoiddevice complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The sheet stacking device is divided into multiple independent stacking trays (first stacking tray and second stacking tray) that can be independently controlled. Each tray corresponds to a specific output mode (copying or printing/facsimile), allowing sheets to be automatically separated and stacked by mode without requiring complex identification systems.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If the sheet stacking device is positioned above the image forming portion to save space, then the area occupied is reduced, but the stacking capacity is limited

Engineering Contradiction:
Improvearea occupiedVSAvoidstacking capacity
Core Design Contradiction:
Area of stationary objectVSQuantity of substance

Solution Approach 1:

The stacking trays are made movable in the vertical direction (upward movement) rather than being fixed at a single position. This vertical mobility allows the trays to access different height positions, effectively utilizing the vertical space within the image forming apparatus body to increase stacking capacity while maintaining a compact footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Quantity of substance

If the sheet stacking device is lifted high to increase stacking capacity, then the stacking volume is increased, but the risk of breakage increases

Engineering Contradiction:
Improvestacking capacityVSAvoidrisk of breakage
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

An upper limit sensor is installed to detect the position of the sheet stacking device and provide feedback to the control system. When the stacking device approaches the upper limit position or when sheets are detected to be in contact with the upper surface of the image forming apparatus body, the sensor signals to stop or reduce the lifting action, preventing excessive height and potential breakage.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system incorporates a limiting mechanism that prevents the stacking device from being lifted beyond a safe height. This beforehand limitation protects against the harmful effect of excessive lifting that could cause breakage of sheets or the stacking device itself.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Device complexity

If a single stacking tray is used to accommodate all sheet types, then the device complexity is reduced, but the ability to identify sheet source by mode is lost

Engineering Contradiction:
Improvedevice complexityVSAvoidability to identify sheet source by mode
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The single stacking tray is segmented into multiple independent trays (first stacking tray for copying output, second stacking tray for printing/facsimile output). Each tray is independently controllable and can be selectively positioned, allowing sheets from different modes to be physically separated and identified without adding complex identification systems.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS7571909B2Sheet treating apparatus and image forming apparatus provided therewith
Publication Date: 2009.08.11 CANON FINETECH NISCA INC
  • US7571909B2 patent drawing
  • US7571909B2 patent drawing
  • US7571909B2 patent drawing

AI summary

The invention is to provide a sheet treating apparatus achieving a space saving and enabling easy identification of an output mode of sheets. The sheet treating apparatus of the invention for treating sheets after image formation is accommodated in a space formed in an image forming apparatus, and includes plural sheet stacking devices which stack treated sheets, and a lifting and lowering device which independently lifts and lowers the plural sheet stacking devices.