Independent Transfer Drive Mechanism for Container Preform Handling

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Solution Overview

Problem

Existing devices for producing containers from thermoplastic preforms lack flexibility in operation and assembly, often requiring centralized drives and limited adjustability.

Innovation Solution

The device incorporates a transport system with separate drive devices for each transfer device, allowing independent movement and adjustment of transfer paths, including pivoting and height adjustment, to enhance flexibility and reduce the need for centralized drives.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If centralized drives are used for transfer devices, then device complexity is reduced, but operational flexibility and adjustability are limited

Engineering Contradiction:
Improveoperational flexibilityVSAvoiddrive system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the centralized drive system into separate, independent drive units for each transfer device. Each transfer device has its own drive mechanism that can be independently controlled, allowing flexible adjustment of transfer paths and operations without being constrained by a centralized drive system. This segmentation enables each transfer device to operate autonomously while maintaining overall system coordination.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If transfer devices are fixed in position, then device complexity is reduced, but adjustability of transfer paths is limited

Engineering Contradiction:
Improvetransfer path adjustabilityVSAvoidpositioning mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic positioning capabilities for transfer devices, allowing them to move between fixed positions and adjust their transfer paths in real-time. The transfer devices can be positioned at different locations along the transport system and adjusted as needed, providing flexibility in container handling operations. This dynamic positioning is achieved through independent drive mechanisms that enable precise control of each transfer device's location and movement.

Inventive Principle:
Principle #15Dynamics

3Reliability

If multiple transfer devices share a centralized drive, then device complexity is reduced, but the risk of collisions and interference increases

Engineering Contradiction:
Improvecollision riskVSAvoiddrive system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent assigns separate drive mechanisms to each transfer device, eliminating the shared drive system that causes collisions and interference. Each transfer device has its own independent control and drive unit, allowing precise coordination and timing of operations. This segmentation prevents conflicts between multiple transfer devices by ensuring that each one operates autonomously with its own control authority, thereby reducing collision risks while maintaining system reliability.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP4401944B1Device for producing containers from preforms made of thermoplastic material
Publication Date: 2025.05.28 KHS GMBH
  • EP4401944B1 patent drawingFigure 1~2
  • EP4401944B1 patent drawingFigure 3~4a
  • EP4401944B1 patent drawingFigure 4b~5

AI summary

The invention relates to a device (10) for producing containers from preforms made of thermoplastic material, wherein the device (10) has at least one transport device (15) with at least one transfer unit (32) for moving containers and/or preforms (34) between a first transfer position (24) and a second transfer position (26), wherein the transfer unit (32) has a holding element (38) for holding a container and/or preform (34), characterised in that the transport device (15) for the at least one transfer device (32) has a separate drive device (36) for moving the transfer device (32) between a first transfer position (24) and a second transfer position (26). The invention also relates to a device (10) for producing containers from preforms made of thermoplastic material which has increased flexibility with respect to operation and assembly.