Index-Matched Grating Inscription Mitigates Lensing

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Solution Overview

Problem

The cylindrical shape of optical fibers causes lensing effects when exposed to actinic radiation, leading to undesirable intensity variations and scattering due to their curvature, which complicates the inscription of gratings, especially in fibers with non-uniform surfaces, internal microstructures, or twisted configurations, resulting in imperfect or unachievable grating inscriptions.

Innovation Solution

Surrounding the optical fiber with an index-matching material that has a refractive index close to that of the fiber, reducing refraction and intensity variations, and integrating masks or interferometers within vessels holding the index-matching material to mitigate lensing and scattering, allowing for the inscription of long gratings without degrading the material or introducing imperfections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If UV light irradiates the optical fiber from a direction transverse to the cylindrical axis, then grating inscription can be performed, but the curvature of the optical fiber causes focusing of the UV light resulting in undesirable intensity variations

Engineering Contradiction:
Improvegrating inscription precisionVSAvoidUV light intensity uniformity
Core Design Contradiction:
Manufacturing precisionVSIllumination intensity

Solution Approach 1:

The patent introduces an index-matching material as an intermediary substance between the UV light source and the optical fiber. This material has a refractive index that matches both the fiber and the surrounding medium, eliminating refraction at interfaces. By placing the fiber within a vessel filled with this index-matching material, the system achieves uniform UV light distribution across the fiber cross-section without the lensing effects that occur in air, thereby resolving the intensity variation problem while maintaining grating inscription capability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the optical fiber has non-uniform surfaces, internal microstructures, or twisted configurations, then fiber design flexibility is improved, but lensing and scattering effects are exacerbated making grating inscription difficult or impossible

Engineering Contradiction:
Improvefiber configuration flexibilityVSAvoidgrating inscription quality
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The index-matching material serves as a universal intermediary that works with various fiber configurations including non-uniform surfaces, internal microstructures, and twisted configurations. By eliminating refraction at the fiber interface, it prevents lensing effects that would otherwise be exacerbated by these structural variations, enabling reliable grating inscription across diverse fiber types

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the optical parameter (refractive index) of the surrounding medium by introducing index-matching material. This parameter change transforms the optical environment from one that causes lensing and scattering to one that enables uniform light distribution, thereby improving grating inscription quality for fibers with complex configurations

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If masks or interferometers are integrated within vessels holding index-matching material, then lensing and scattering are mitigated, but device complexity increases

Engineering Contradiction:
Improvegrating inscription uniformityVSAvoidinscription system structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent merges the index-matching material vessel with the mask or interferometer components into a single integrated structure. Rather than separate elements requiring precise alignment, the optical components are incorporated within the vessel that holds the index-matching material, simplifying the overall system architecture while maintaining the benefits of both the index-matching environment and the interference pattern generation

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces lensing and scattering, enabling uniform irradiation of all cores in multi-core fibers and the inscription of long gratings with reduced grating strength variations, improving the precision and feasibility of grating inscription processes.

Implementation Method 1

Surrounding the optical fiber with an index-matching material that has a refractive index close to that of the fiber, reducing refraction and intensity variations

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

the curvature of the optical fiber causes focusing of the UV light. This phenomenon, known as lensing, results in undesirable intensity variations within the optical fiber

Methodology Applied
Scientific EffectLensing: Lens

Implementation Method 3

an interference pattern is generated from the actinic radiation by, for example, using an interferogram or other known technique

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 4

exposing photosensitive regions of an optical fiber, such as the core, to actinic radiation

Methodology Applied
Scientific EffectPhoto-oxidation: Photo-oxidation

Data Source

PatentEP2770353B1Index matched grating inscription
Publication Date: 2019.09.11 OFS FITEL LLC
  • EP2770353B1 patent drawingFigure 1A~2B
  • EP2770353B1 patent drawingFigure 3A~4B
  • EP2770353B1 patent drawingFigure 5A~5B

AI summary

The disclosed embodiments provide systems and methods for mitigating lensing and scattering as an optical fiber is being inscribed with a grating. The disclosed systems and methods mitigate the lensing phenomenon by surrounding an optical fiber with an index-matching material that is held in a vessel with an integrated interferometer (e.g., phase mask, etc.). The index-matching material has a refractive index that is sufficient to reduce intensity variations of the actinic radiation within the optical fiber. Some embodiments of the system include different vessels for holding the index-matching material, with the vessel having an interferometer integrated into the vessel. These vessels permit the optical fiber to be surrounded by the index-matching material while the gratings are written to the optical fiber.