Indexer Robot Guide Rail Layout for Direct Substrate Transfer

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Solution Overview

Problem

The existing substrate treating apparatuses face reduced transportation efficiency due to the need for the indexer robot to move horizontally to face the reversing path unit, which is hindered by the guide rail, preventing efficient delivery of substrates to and from the reversing path block.

Innovation Solution

The indexer robot is designed with a guide rail positioned non-overlappingly with the reversing path block's mount position, allowing the articulated arm to deliver substrates efficiently between the carrier platforms and the reversing path block, and the guide rail is shifted laterally to avoid obstruction, enabling enhanced delivery efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the indexer robot is positioned at the center portion to access carrier platforms, then the robot can service all carriers, but the guide rail obstructs delivery to the reversing path block

Engineering Contradiction:
Improveaccess to carrier platformsVSAvoiddelivery to reversing path block
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent repositions the guide rail from a central location to a lateral position along the width direction of the indexer block. This spatial reconfiguration in another dimension allows the indexer robot to access carrier platforms while the guide rail no longer obstructs the delivery path to the reversing path block, resolving the conflict between versatility and ease of operation

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the indexer robot moves horizontally to face the reversing path unit, then substrates can be delivered, but transportation time increases

Engineering Contradiction:
Improvesubstrate deliveryVSAvoidtransportation time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The guide rail is pre-positioned in a fixed lateral location that is horizontally aligned with the reversing path block's substrate mount position. This preliminary positioning eliminates the need for the indexer robot to perform horizontal movement during substrate delivery, allowing direct transfer and reducing transportation time

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the guide rail is positioned to allow horizontal movement, then the robot can reposition, but it prevents direct access to the reversing path block

Engineering Contradiction:
Improverobot repositioningVSAvoiddelivery efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The guide rail function is extracted from the central operational area and repositioned to the lateral edge of the indexer block. This separation allows the indexer robot to maintain repositioning capability through vertical movement along the guide rail while eliminating obstruction to the reversing path block, thereby improving delivery efficiency

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11823929B2Substrate treating apparatus
Publication Date: 2023.11.21 SCREEN HOLDINGS CO LTD
  • US11823929B2 patent drawing
  • US11823929B2 patent drawing
  • US11823929B2 patent drawing

AI summary

Disclosed is a substrate treating apparatus for performing a cleaning treatment on substrates. The apparatus includes an indexer block with an indexer robot, a treating block including a cleaning unit, and a path block disposed between the indexer block and the treating block. The indexer robot includes a guide rail, a base, an articulated arm, and a hand. The guide rail is positioned so as not to overlap a mount position of a substrate in the path block.