Indirect Bonding Model Targets for Precise Orthodontic Placement

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Solution Overview

Problem

Current orthodontic procedures face challenges in accurately placing orthodontic appliances on teeth, leading to repeated treatments and deviations from the desired treatment plan due to the reliance on mechanical stops that protrude from the model dental surfaces, which can hinder precise alignment and bonding.

Innovation Solution

The use of targets on physical models that lack outwardly protruding mechanical stops, featuring recesses and optical markings to facilitate precise placement of orthodontic appliances, allowing for accurate alignment and bonding without the need for physical anchoring, and enabling the use of transfer trays for indirect bonding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If mechanical stops protruding from model dental surfaces are used to position orthodontic appliances, then the appliances can be physically anchored to the model, but the placement precision deteriorates due to interference with accurate alignment

Engineering Contradiction:
Improvephysical anchoring of appliancesVSAvoidplacement precision
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent removes the mechanical stops that protrude from the model dental surfaces, eliminating the source of interference with precise alignment. Instead of using protruding stops for positioning, the invention uses recesses that receive the appliances without obstructing the bonding process or compromising placement accuracy.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using protruding mechanical stops to anchor appliances, the invention inverts the approach by using recesses (indentations) in the model surfaces to receive and position the appliances. This inversion eliminates the interference caused by protruding stops while maintaining physical anchoring functionality.

Inventive Principle:
Principle #13The other way round (Inversion)

2Productivity

If traditional indirect bonding methods are used with protruding mechanical stops, then the bonding process can proceed, but repeated treatments are required due to inaccurate placement

Engineering Contradiction:
Improvetreatment efficiencyVSAvoidplacement accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces the mechanical stop system with an optical marking system. Instead of relying on physical protrusions for positioning, the invention uses visual targets and markings that guide precise placement without mechanical interference, thereby improving both accuracy and treatment reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention incorporates optical markings and visual targets on the model surfaces that provide clear visual feedback for accurate appliance placement. These markings use color or optical contrast to indicate precise positioning points, replacing the inadequate mechanical stop system.

Inventive Principle:
Principle #32Color changes

3Strength

If outwardly protruding mechanical stops are used for appliance placement, then physical anchoring is achieved, but the alignment and orientation precision deteriorates

Engineering Contradiction:
Improvebonding strengthVSAvoidalignment precision
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The patent introduces optical markings and visual targets as intermediaries between the model and the orthodontic appliances. These visual guides mediate the positioning process, allowing precise alignment and orientation without the interference of protruding mechanical stops that compromise bonding quality.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If mechanical stops are used to position appliances on the model, then the appliances can be secured, but the bonding quality deteriorates due to interference with the bonding process

Engineering Contradiction:
Improveappliance securingVSAvoidbonding quality
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The invention removes the protruding mechanical stops that interfere with the bonding process. By extracting this harmful element, the bonding quality is improved while appliance securing is maintained through the use of recesses and visual targeting systems.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS12551318B2Method, system and model for indirect bonding
Publication Date: 2026.02.17 ALIGN TECHNOLOGY INC
  • US12551318B2 patent drawing
  • US12551318B2 patent drawing
  • US12551318B2 patent drawing

AI summary

A physical model of at least a portion of a patient's dentition has model dental surfaces corresponding to real dental surfaces of the patient's dentition. The physical model includes one or more targets, each configured for facilitating placement of a orthodontic appliance on the model at a desired location. The targets lack mechanical stops that are outwardly protruding from the original model dental surfaces. Also provided are a method of manufacturing a physical model for use in indirect bonding procedures, a method for indirect bonding for use in an orthodontic procedure, a method for providing an indirect bonding transfer tray for use in an orthodontic procedure, and a system for providing a physical model for use in indirect bonding orthodontic procedures.