Indirect Average Current Measurement in Power Converters

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Solution Overview

Problem

In power converter systems, direct access to output current is often not available, leading to increased costs or inefficiencies, and existing methods struggle to accurately measure inaccessible average currents.

Innovation Solution

A system and method for indirect average current measurement, using a measurement system that measures accessible currents and derives average current measurements based on timing control signals, applicable to various converter topologies like buck, boost, and flyback, allowing for the determination of inaccessible currents through fundamental relationships between input and output currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If direct sensing of output current is implemented, then current control feedback is achieved, but cost increases and system complexity increases

Engineering Contradiction:
Improvecurrent control feedbackVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses an intermediary approach by measuring accessible currents (input current, switch current, or inductor current) and deriving the inaccessible output current through mathematical relationships and timing control signals. This mediator method avoids direct sensing at the output while still achieving accurate current control feedback.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a copy of the output current information by measuring related currents at accessible locations and using timing relationships to reconstruct the output current waveform characteristics. This copying approach allows feedback control without direct physical access to the output current.

Inventive Principle:
Principle #26Copying

2Measurement precision

If direct access to output load current is obtained, then current measurement is accurate, but cost increases and inefficiencies are introduced

Engineering Contradiction:
Improvecurrent measurement accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The measurement system uses intermediary measurements of accessible currents combined with timing control signals to derive the output current. This intermediary approach maintains measurement precision while avoiding the cost and inefficiency of direct output access.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the physical mechanical connection required for direct current sensing with an electrical/mathematical derivation approach. By using timing control signals and mathematical relationships, the system substitutes direct physical access with indirect computational measurement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of information

If level shifting or current transfer across isolation barrier is implemented, then inaccessible current information is obtained, but system complexity and cost increase

Engineering Contradiction:
Improvecurrent information accessibilityVSAvoidisolation barrier complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent uses timing control signals as intermediaries to transfer current information across the isolation barrier. Instead of using complex level shifting circuits or magnetic coupling, the system derives output current information from input-side measurements combined with timing signals, simplifying the isolation barrier requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If indirect current measurement method is implemented, then direct access requirements are eliminated, but measurement precision may be compromised

Engineering Contradiction:
Improvedirect access requirementVSAvoidinaccessible current measurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent implements feedback by using the derived output current measurement to control the power converter operation. The timing control signals provide feedback information about the output current characteristics, allowing the system to maintain precision through closed-loop control even with indirect measurement.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The measurement system dynamically adapts by using timing control signals that vary with the operating conditions. The system adjusts the measurement and derivation process based on real-time switching timing, maintaining measurement precision across different operating points and load conditions.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9621018B2Systems for indirect average current measurement
Publication Date: 2017.04.11 TEXAS INSTRUMENTS INC
  • US9621018B2 patent drawing
  • US9621018B2 patent drawing
  • US9621018B2 patent drawing

AI summary

One example of the invention relates to a power system. The power system can include a switching power converter configured to convert an input voltage to an output voltage for providing power at an output thereof to which a load is connectable. A measurement system can include measurement circuitry configured to measure an average of an accessible current in the power converter during both continuous and discontinuous modes of operation and derive an average measurement of another current in the power converter based on timing control signals used to control operation of the power converter.