Indolocarbazole Electron-Blocking Layer for OLED Efficiency

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Solution Overview

Problem

Existing organic electroluminescent devices face challenges with high driving voltage and poor durability due to charge imbalance, leading to reduced luminous efficiency and device life, as electrons and excitons leak from the light-emitting layer to the hole-transporting layer.

Innovation Solution

Incorporating an indolocarbazole compound with specific structural features as an electron- and exciton-blocking layer (EB layer) between the hole-transporting and light-emitting layers, which blocks electron and exciton leakage, enhancing the balance of charges and improving the device's efficiency and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an electron- and exciton-blocking layer is not used, then the device structure is simpler, but electron and exciton leakage occurs from the light-emitting layer to the hole-transporting layer, reducing luminous efficiency and device life

Engineering Contradiction:
Improvedevice lifeVSAvoidlayer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device is divided into distinct functional layers including a hole-transporting layer, an electron- and exciton-blocking layer (EBL), and a light-emitting layer. This segmentation allows each layer to perform its specific function optimally, with the EBL specifically designed to block electrons and excitons while maintaining hole transport, thereby resolving the contradiction between device reliability and structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electron- and exciton-blocking layer acts as an intermediary layer between the hole-transporting layer and the light-emitting layer. This intermediate layer prevents harmful electron and exciton leakage from the light-emitting layer to the hole-transporting layer, thereby protecting the device and extending its life without significantly complicating the overall structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the hole-transporting layer directly contacts the light-emitting layer, then the device structure is simpler, but charge balance is lost and luminous efficiency decreases due to charge leakage

Engineering Contradiction:
Improveluminous efficiencyVSAvoidlayer structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The insertion of the electron- and exciton-blocking layer segments the direct contact between the hole-transporting layer and the light-emitting layer. This segmentation creates a controlled interface that maintains charge balance by preventing electron and exciton leakage, thereby improving luminous efficiency while adding only one functional layer to the device structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electron- and exciton-blocking layer is designed with specific local properties: it has high electron blocking capability and high exciton blocking capability while maintaining hole transport capability. This localized functional differentiation allows the layer to address charge balance issues at the interface without affecting the overall device performance negatively.

Inventive Principle:
Principle #3Local quality

3Reliability

If conventional materials are used in the electron- and exciton-blocking layer, then the device can be manufactured with available materials, but the blocking performance is insufficient and device durability is poor

Engineering Contradiction:
Improvedevice durabilityVSAvoidmaterial availability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs composite material strategies by combining the electron- and exciton-blocking layer with hole-transporting materials that have specific energy level alignments. The use of materials with appropriate LUMO and HOMO energy levels creates a composite functional system that achieves superior electron and exciton blocking performance while maintaining manufacturability through the use of known organic electronic materials.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention optimizes the energy level parameters of the materials used in the electron- and exciton-blocking layer. By selecting materials with specific LUMO energy levels higher than the light-emitting layer and HOMO energy levels lower than the hole-transporting layer, the patent achieves enhanced blocking performance. This parameter optimization allows the use of commercially available materials while improving device durability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The indolocarbazole compound effectively blocks electron and exciton leakage, resulting in improved luminous efficiency and extended device life, while maintaining low driving voltage, thus enhancing the overall performance and durability of the organic electroluminescent device.

Implementation Method 1

the provision of the electron- and exciton-blocking layer between the hole-transporting layer and the light-emitting layer so as to be adjacent to the light-emitting layer

Methodology Applied
Scientific EffectElectron blocking:

Implementation Method 2

the provision of the electron- and exciton-blocking layer between the hole-transporting layer and the light-emitting layer so as to be adjacent to the light-emitting layer

Methodology Applied
Scientific EffectExciton blocking:

Implementation Method 3

electrons and holes recombine with each other in the light-emitting layer to emit light

Methodology Applied
Scientific EffectCharge recombination:

Implementation Method 4

the light-emitting layer includes a phosphorescent light-emitting material

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Implementation Method 5

an organic electroluminescent device which includes: an anode; a cathode; and organic layers including at least: a hole-transporting layer; and a light-emitting layer

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS9299947B2Organic electroluminescent device having an electron- and /or exciton-blocking layer comprising an indolocarbazole compound
Publication Date: 2016.03.29 NIPPON STEEL CHEM & MATERIAL CO LTD
  • US9299947B2 patent drawing
  • US9299947B2 patent drawing
  • US9299947B2 patent drawing

AI summary

Provided is an organic electroluminescent device (organic EL device), which has improved luminous efficiency, shows sufficiently ensured driving stability, and has a simple construction. The organic electroluminescent device includes an anode, a cathode, and organic layers including a hole-transporting layer and a light-emitting layer, the organic layers being interposed between the anode and the cathode, in which the light-emitting layer contains a phosphorescent light-emitting material and the hole-transporting layer and the light-emitting layer have an electron- and/or exciton-blocking layer therebetween, the electron- and/or exciton-blocking layer being adjacent to the light-emitting layer and containing an indolocarbazole compound represented by the general formula (2). In the formula, a ring B represents a heterocycle represented by the formula (1c) to be fused with adjacent rings, Z represents an n-valent aromatic hydrocarbon group or an aromatic heterocyclic group, and n represents 1 or 2.