Indoor Air-Conditioner Duct Layout for Uniform Four-Side Airflow

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Solution Overview

Problem

Conventional air-conditioning apparatuses face issues with poor air circulation, high energy consumption, noise, and temperature nonuniformity due to restrictive duct configurations and limited outlet ports, leading to discomfort and inefficiency.

Innovation Solution

An air-conditioning apparatus with a body casing having outlet ports on all four lateral sides, allowing multiple ducts to be connected to each sidewall through joints, enabling uniform air distribution and reducing ventilation resistance, thus allowing for more outlet units and shorter ducts, which improves air circulation and energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the body casing is disposed in a corner of the room with outlet ports on only one sidewall, then the device complexity is reduced, but the air circulation efficiency deteriorates

Engineering Contradiction:
Improvebody casing configurationVSAvoidair circulation efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The body casing is divided into four sidewalls, each capable of having outlet ports and connecting to ducts independently. This segmentation allows the air conditioning apparatus to be installed in various positions (not just corners) and enables flexible air distribution patterns throughout the room, thereby improving air circulation efficiency without significantly increasing device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each sidewall of the body casing is designed with universal functionality to accommodate outlet ports and duct connections. This multi-functionality allows any sidewall to serve as an outlet, enabling the apparatus to adapt to different installation locations and room configurations, thus enhancing air circulation efficiency while maintaining relatively simple device structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If only a single duct is connected to each body outlet port, then the device complexity is reduced, but the air distribution uniformity deteriorates

Engineering Contradiction:
Improveduct connection configurationVSAvoidair distribution uniformity
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The duct connection system is segmented to allow multiple ducts to connect to each body outlet port through separate connection points. This enables conditioned air to be distributed through multiple pathways simultaneously, improving air distribution uniformity throughout the room while keeping each individual duct connection relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple duct connections are merged at each body outlet port, allowing several ducts to receive conditioned air from a single outlet port. This combining approach ensures uniform air distribution to multiple locations while maintaining a relatively simple overall connection configuration.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If the duct length is increased to reach opposite side outlet units, then the outlet units can be positioned farther away, but the ventilation resistance increases

Engineering Contradiction:
Improveoutlet unit positioning flexibilityVSAvoidventilation resistance
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The air distribution system is segmented into multiple local outlet ports distributed around the body casing. This allows outlet units to be positioned closer to the body casing at various locations, eliminating the need for long ducts and reducing ventilation resistance while maintaining flexible positioning options.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of extending ducts in one dimension to reach distant outlets, the system utilizes multiple dimensions by placing outlet ports on all four sidewalls. This allows outlet units to be positioned in different spatial locations closer to the body casing, reducing duct length and ventilation resistance while maintaining positioning flexibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Manufacturing precision

If outlet ports are formed only on one sidewall of the body casing, then the manufacturing precision requirements are reduced, but the temperature uniformity in the room deteriorates

Engineering Contradiction:
Improveoutlet port configurationVSAvoidtemperature uniformity
Core Design Contradiction:
Manufacturing precisionVSTemperature

Solution Approach 1:

The outlet port configuration is segmented across all four sidewalls of the body casing, with each sidewall capable of having outlet ports. This distribution of outlet ports around the entire apparatus enables uniform temperature distribution throughout the room while maintaining relatively simple manufacturing requirements for each individual outlet port.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system allows asymmetric configuration of outlet ports on different sidewalls, enabling flexible adaptation to various room layouts and installation conditions. This asymmetry capability provides temperature uniformity without requiring high manufacturing precision for symmetric arrangements.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances air circulation, reduces energy consumption, and minimizes noise, resulting in improved comfortability and energy savings by allowing for more efficient air distribution and reduced duct resistance.

Implementation Method 1

a centrifugal fan; a fan motor rotatably driving the centrifugal fan

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS9322561B2Air-conditioning apparatus and configuration of installation of same
Publication Date: 2016.04.26 MITSUBISHI ELECTRIC CORP
  • US9322561B2 patent drawing
  • US9322561B2 patent drawing
  • US9322561B2 patent drawing

AI summary

An air-conditioning apparatus includes a body casing of an indoor unit formed in a substantially rectangular parallelepiped shape. The body casing is formed with a body inlet port on a body bottom, and a body outlet port is formed in each body side. The body casing houses a centrifugal fan, a fan motor rotatably driving the centrifugal fan, and an indoor heat exchanger disposed so as to surround an outer periphery of the centrifugal fan in planar view. In each of the body outlet port, a joint is protrudingly provided with a body-side duct connecting portion that connects a duct thereto. Further, outlet ports are formed. The air-conditioning apparatus includes a plurality of outlet units each protrudingly provided with an outlet-side duct connecting portion that connects the duct thereto. Furthermore, at least one of the joints is formed with a plurality of the body-side duct connecting portions.