Parallel Indoor Heat Exchanger Isolation During Refrigerant Pump-Down
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Solution Overview
Problem
In air conditioners with multiple indoor heat exchangers connected in parallel and an outdoor heat exchanger in series, the refrigerant collection process during a leak takes longer due to the need to collect refrigerant from all indoor units to the outdoor unit simultaneously.
Innovation Solution
The air conditioner employs a control system that isolates the refrigerant circuit of the non-leaking indoor units during the pump-down operation, allowing only the leaking unit's refrigerant to be collected to the outdoor heat exchanger, reducing the amount of refrigerant to be collected and thus shortening the collection time.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If refrigerant collection is performed from all indoor heat exchangers to the outdoor heat exchanger simultaneously, then complete refrigerant recovery is achieved, but the pump-down operation time is excessively long
Solution Approach 1:
The patent segments the refrigerant collection process by identifying and separating the leaking indoor heat exchanger from non-leaking ones. The control device closes isolation valves for non-leaking indoor heat exchangers, dividing the collection task into focused segments rather than treating all units uniformly. This segmentation enables parallel processing where leaking units are collected while non-leaking units are isolated, resolving the contradiction between complete recovery and time efficiency.
Solution Approach 2:
The patent applies partial action by performing refrigerant collection only from heat exchangers that actually need it (leaking units) rather than from all units excessively. The control device determines which indoor heat exchangers require collection based on leak detection, and selectively activates collection for those units while isolating others. This partial approach achieves sufficient refrigerant recovery without the excessive time cost of collecting from all units.
2Loss of time
If the refrigerant circuit of non-leaking indoor units is isolated during pump-down, then collection time is reduced, but system complexity increases due to additional isolation valves and control logic
Solution Approach 1:
The patent introduces isolation valves at strategic segmentation points in the refrigerant circuit to enable selective isolation of non-leaking indoor heat exchangers. These valves create controllable segments that can be independently managed during pump-down operations. The segmentation approach balances the added device complexity with the benefit of reduced collection time by enabling parallel isolation and collection operations.
Solution Approach 2:
The control device acts as an intermediary that manages the complexity of coordinating isolation valves and collection operations. It processes leak detection information, determines which units require collection, and orchestrates the timing of valve operations. This intermediary control layer absorbs the system complexity while presenting a simplified operational interface, enabling time-efficient pump-down without overwhelming system complexity.
Data Source
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AI summary
An air conditioner that includes a refrigerant circuit connecting a plurality of indoor heat exchangers in parallel and is able to complete collection of refrigerant to the side of an outdoor heat exchanger in a shorter time when the refrigerant has leaked at any indoor heat exchanger is provided. Thus, in the air conditioner according to the present invention, when refrigerant leak is detected by a refrigerant leak sensor (30a) provided in an indoor unit (10a) and refrigerant leak is not detected by a refrigerant leak sensor (30b) provided in an indoor unit (10b), an indoor LEV (14b) and a cutoff valve (15b) are closed to isolate an indoor heat exchanger (11b) of the indoor unit (10b) from the refrigerant circuit in a refrigerant pump-down operation. When refrigerant leak is detected by the refrigerant leak sensor (30b) and refrigerant leak is not detected by the refrigerant leak sensor (30a), an indoor LEV (14a) and a cutoff valve (15a) are closed to isolate an indoor heat exchanger (11a) of the indoor unit (10a) from the refrigerant circuit in the refrigerant pump-down operation.