Indoor Unit Leak Warning Control for Quiet Refrigerant Safety

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Solution Overview

Problem

Conventional indoor units with refrigerant leak warnings cannot be stopped by users, leading to noise disturbances and dissatisfaction, especially at night due to continuous sound emissions.

Innovation Solution

An indoor unit with a control unit that allows users to manually stop both sound and light warnings, and optionally continues fan operation after a leak is detected, enabling discretion over warning duration and reducing noise and power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If continuous warning emission is executed upon refrigerant leak detection, then safety warning reliability is improved, but noise disturbance to vicinities worsens

Engineering Contradiction:
Improvesafety warning reliabilityVSAvoidnoise disturbance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The warning device transitions from static continuous operation to dynamic controllable operation, allowing the user to adjust or stop the warning based on current needs while maintaining safety functionality

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system provides self-service by allowing the user to control the warning device directly, enabling the user to stop the warning when no longer needed without requiring service intervention

Inventive Principle:
Principle #25Self-service

2Reliability

If continuous fan operation is maintained after refrigerant leak detection, then refrigerant dispersion effectiveness is improved, but power consumption increases

Engineering Contradiction:
Improverefrigerant dispersion effectivenessVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The fan operation transitions from static continuous running to dynamic conditional operation, adjusting runtime based on safety requirements and user input

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The fan operates periodically rather than continuously, running for a specified duration after leak detection to achieve adequate dispersion, then stopping to conserve energy

Inventive Principle:
Principle #19Periodic action

3Reliability

If user stop command for fan is disregarded after refrigerant leak detection, then refrigerant dispersion safety is improved, but user control flexibility worsens

Engineering Contradiction:
Improverefrigerant dispersion safetyVSAvoiduser control flexibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The control system segments user control authority, allowing full control over warning device while maintaining restricted control over fan operation to ensure safety

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control unit acts as an intermediary that mediates between user commands and system operations, selectively accepting or rejecting commands based on safety requirements

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9625195B2Indoor unit
Publication Date: 2017.04.18 DAIKIN INDUSTRIES LTD
  • US9625195B2 patent drawing
  • US9625195B2 patent drawing
  • US9625195B2 patent drawing

AI summary

An indoor unit includes: a casing; a heat exchanger through which a flammable refrigerant flows; a fan; a detection sensor detecting a leak of the flammable refrigerant; a warning device emitting a warning about a leak of the flammable refrigerant; a control unit controlling operations of the fan and the warning device; and an operation device inputting stop commands for the fan and the warning device to the control unit based on its manual operation. Upon detection of a leak of the flammable refrigerant by the detection sensor, the control unit starts up the fan on condition that the fan is at a stop, starts up the warning device, disregards a stop command for the fan by the operation device, and permits a stop command for the warning device by the operation device. As a result, a user is enabled to arbitrarily stop a warning started based on occurrence of a refrigerant leak.