Indoor Unit Suction Port Structure to Prevent Light Fringes

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Solution Overview

Problem

The indoor unit of an air-conditioning apparatus with a suction port in the front design panel, extending in the width direction, suffers from light and dark fringes due to the reflection of light off the reinforcement unit, which spoils the design.

Innovation Solution

The design incorporates a front design panel with a recessed suction port extending rearward, featuring a connecting portion with a bottom wall located below the upper edge of the lower panel, ensuring that reflected light is directed onto a low position, preventing the brightening of the connecting portion and minimizing light and dark fringes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a suction port is formed in the front design panel extending in the width direction, then heat exchange performance is improved, but light and dark fringes appear spoiling the design

Engineering Contradiction:
Improveheat exchange performanceVSAvoidaesthetic design
Core Design Contradiction:
ProductivityVSShape

Solution Approach 1:

The invention applies local quality by creating a connecting portion with specific geometric features (bottom wall and inner wall forming a recessed structure) at the location where the suction port divides the front design panel. This localized structural modification selectively controls light reflection in the problematic area while maintaining the overall aesthetic design and heat exchange performance improvements from the suction port configuration.

Inventive Principle:
Principle #3Local quality

2Productivity

If the front design panel is divided into upper and lower parts by the suction port, then air intake is improved, but strength of the front design panel is reduced

Engineering Contradiction:
Improveair intakeVSAvoidstrength of front design panel
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The invention applies segmentation by dividing the connecting portion into distinct structural elements: a bottom wall extending rearward from the lower panel and an inner wall extending upward to connect the upper and lower panels. This segmented structure provides reinforcement at critical locations while maintaining the suction port's air intake function. The segmentation creates a reinforcement unit that restores structural strength without compromising the divided panel configuration needed for air intake.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration inhibits the brightening of the connecting portion, thus preventing light and dark fringes in the suction port, maintaining the aesthetic integrity of the indoor unit while allowing for improved heat exchange performance and structural reinforcement.

Implementation Method 1

light reflected off the lower part of the reinforcement unit is reflected onto an inner wall

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS11371746B2Indoor unit of air-conditioning apparatus
Publication Date: 2022.06.28 MITSUBISHI ELECTRIC CORP
  • US11371746B2 patent drawing
  • US11371746B2 patent drawing
  • US11371746B2 patent drawing

AI summary

An indoor unit of an air-conditioning apparatus includes a front design panel in which a recess is formed as a suction port through which air is sucked, the recess being depressed rearward from a front face and extending in a width direction. The front design panel includes a lower panel extending in the width direction below the recess, an upper panel extending in the width direction above the recess, and a connecting portion connecting a back side of the lower panel and a back side of the upper panel. The connecting portion includes a bottom wall extending rearward from the lower panel, and an inner wall extending upward from the bottom wall and connecting to the upper panel. The bottom wall is located below an upper edge of the lower panel.