Indoor Unit Sealing Structure to Prevent Drive Device Condensation

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Solution Overview

Problem

Existing air-conditioning indoor units face safety concerns due to condensation on the driving device caused by air entering the gap between the driving device and the frame, leading to potential safety hazards.

Innovation Solution

An air-conditioning indoor unit design featuring a frame with an accommodating cavity, a chassis, and a sealing member that seals the accommodating slot adjacent to the outlet, preventing hot or cold air from entering and causing condensation on the driving device, ensuring normal operation and high safety performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the driving device is arranged on the chassis with a gap to the frame, then the structure is simple and easy to manufacture, but condensation occurs on the driving device due to air entering the gap

Engineering Contradiction:
Improvestructural simplicityVSAvoidsafety performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

A sealing member is introduced as an intermediary component between the chassis and the frame to block the gap. The sealing member includes a sealing body with a sealing surface that abuts against the frame, and a limiting rib that prevents the sealing body from moving into the accommodating cavity. This intermediary element effectively blocks air flow into the gap while maintaining structural simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The sealing body is made of a flexible sealing material that can deform to fit the gap between the chassis and the frame. This flexible sealing member adapts to the dimensional variations and maintains effective sealing, preventing air from entering the gap and causing condensation on the driving device.

Inventive Principle:
Principle #30Flexible shells and thin films

2Ease of repair

If the sealing member is made detachably connected, then the ease of repair is improved, but the sealing reliability may be reduced

Engineering Contradiction:
ImprovemaintainabilityVSAvoidsealing effectiveness
Core Design Contradiction:
Ease of repairVSReliability

Solution Approach 1:

The sealing member is designed with detachable connection capabilities, allowing it to be removed and reinstalled. The limiting rib structure provides dynamic positioning that guides the sealing body into the correct position during installation, ensuring reliable sealing while enabling easy removal for maintenance and repair operations.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If the sealing member is in interference fit with the slot wall, then the sealing precision is improved, but the device complexity increases

Engineering Contradiction:
Improvesealing precisionVSAvoidstructural complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The sealing body utilizes the elastic deformation characteristics of sealing material to achieve interference fit with the slot wall of the frame. The flexible material naturally deforms to fill the gap and create a tight seal when installed, providing high sealing precision without requiring complex mechanical fastening structures or precision machining.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS12123613B2Air-conditioning indoor unit and air conditioner
Publication Date: 2024.10.22 GD MIDEA AIR CONDITIONING EQUIP CO LTD
  • US12123613B2 patent drawing
  • US12123613B2 patent drawing
  • US12123613B2 patent drawing

AI summary

An air-conditioning indoor unit and an air conditioner are provided. The indoor unit has a frame, a chassis and a sealing member. The frame has an accommodating cavity. The frame is provided on the chassis, and the chassis is located in the accommodating cavity. The chassis and the frame cooperate to form an outlet communicating with the accommodating cavity. The chassis is provided with an accommodating slot adjacent to the outlet. The accommodating slot contains a driving device. The sealing member can seal the accommodating slot.