Indoor Unit Temperature Slope Detection for HVAC Abnormal Operation

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Solution Overview

Problem

Existing air-conditioning apparatuses fail to effectively determine and address abnormal operations in multiple indoor units, leading to inefficient air-conditioning due to incorrect temperature readings caused by units affecting each other or operating based on incorrect temperature values.

Innovation Solution

An air-conditioning apparatus with suction temperature sensors, a storage unit, a timer, and a calculation unit that measures temperature change slopes to identify abnormal units by comparing these slopes with a determination threshold, allowing for individual control based on a designated parent unit's temperature readings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a representative temperature-related value is used to collectively control multiple indoor units, then the control system becomes simpler and switching between thermo-on and thermo-off states is coordinated, but the system fails to detect abnormal operations where individual units may be sensing incorrect temperatures due to mutual interference or installation issues

Engineering Contradiction:
Improvecontrol system complexityVSAvoidoperation accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent divides the control system into two layers: individual unit monitoring (each unit independently measures its own suction temperature and calculates temperature change slope) and collective control (central controller coordinates based on representative values). This segmentation allows simultaneous detection of abnormal operations at the individual unit level while maintaining simplified collective control, resolving the contradiction between system simplicity and reliability.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If individual indoor units operate independently based on their own suction temperature sensors, then each unit can respond to local temperature conditions, but units may affect each other's temperature readings leading to incorrect operations when a large number of units are installed

Engineering Contradiction:
Improveindividual unit responsivenessVSAvoidtemperature reading accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent introduces feedback mechanisms where each indoor unit continuously monitors its suction temperature and calculates the temperature change slope. The central controller receives this data and identifies abnormal operations by comparing slopes against thresholds. This feedback loop enables the system to detect and correct measurement errors caused by mutual interference while preserving individual unit responsiveness to actual temperature conditions.

Inventive Principle:
Principle #23Feedback

3Productivity

If the system uses a common representative temperature value for all indoor units, then coordinated switching between cooling and heating modes is achieved, but the system cannot identify which specific units are operating abnormally

Engineering Contradiction:
Improvecoordinated operation efficiencyVSAvoidabnormal operation detection
Core Design Contradiction:
ProductivityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent adds a new dimension of analysis by calculating the temperature change slope (rate of change over time) for each individual unit in addition to using the common representative temperature value. This additional dimensional information allows the system to maintain coordinated mode switching while simultaneously detecting abnormal operations, as abnormal units exhibit unusual temperature change slopes that differ from normal operational patterns.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11255560B2Air-conditioning apparatus and method of determining operation condition
Publication Date: 2022.02.22 MITSUBISHI ELECTRIC CORP
  • US11255560B2 patent drawing
  • US11255560B2 patent drawing
  • US11255560B2 patent drawing

AI summary

An air-conditioning apparatus includes a plurality of indoor units each individually conditioning air in an air-conditioning target space, a storage unit storing detection values of a plurality of suction temperature sensors in time series, a timer measuring, for each of the plurality of indoor units, a preset temperature arrival period it takes for a suction temperature to reach a preset temperature for the air-conditioning target space after start of a thermo-on state or a thermo-off state, a calculation unit calculating, for each of the plurality of indoor units, a temperature change slope representing a change in the suction temperature for the preset temperature arrival period, and a determination unit comparing the temperature change slope of each of the plurality of indoor units with a determination threshold to determine, as an abnormal indoor unit, the indoor unit having the temperature change slope greater than the determination threshold.