Induction Adapter Sleeve for Uniform HNB Stick Heating

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Solution Overview

Problem

Existing heat-not-burn (HNB) devices do not efficiently utilize induction heating to uniformly distribute heat and prevent direct contact between the HNB stick and the heating device, leading to potential damage and inefficient aerosol generation.

Innovation Solution

An adapter sleeve with a susceptor configured for induction heating, which positions the HNB stick within a heating zone, ensuring uniform heat distribution and preventing direct contact with the heating device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If direct heating is used without an adapter sleeve, then the heating device can directly heat the HNB stick, but the heat distribution is uneven and the HNB stick may be damaged due to direct contact

Engineering Contradiction:
Improveheat distribution uniformityVSAvoidHNB stick protection
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The adapter sleeve acts as an intermediary component between the induction heating device and the HNB stick. It contains a susceptor that couples with the induction heating device to receive heating energy, which is then transferred to the HNB stick through thermal conduction. This mediator structure prevents direct contact between the heating device and HNB stick while enabling efficient and uniform heat transfer to the aerosol-generating substrate.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If an adapter sleeve with susceptor is introduced, then uniform heat distribution and protection are improved, but the device structure becomes more complex

Engineering Contradiction:
ImproveHNB stick protectionVSAvoidadapter sleeve structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The adapter sleeve is designed to perform multiple functions simultaneously: it provides mechanical protection for the HNB stick, acts as a thermal conductor to distribute heat uniformly, serves as a structural interface between the heating device and HNB stick, and contains the susceptor for induction heating coupling. By consolidating these functions into a single component, the overall device complexity is minimized while achieving the desired protective and heating performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If the HNB stick is positioned without proper alignment, then insertion is easier, but the heated portion may not be properly positioned within the heating zone reducing aerosol generation efficiency

Engineering Contradiction:
Improveinsertion easeVSAvoidaerosol generation efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The adapter sleeve is pre-configured with structural features such as ridges, grooves, or tapered sections that guide the HNB stick into the correct position during insertion. These preliminary structural arrangements ensure that when the HNB stick is inserted, its heated portion is automatically aligned with the heating zone of the susceptor, eliminating the need for complex alignment mechanisms while maintaining high aerosol generation efficiency.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adapter sleeve ensures proper positioning and uniform heat distribution, enhancing aerosol generation efficiency while protecting the HNB stick from damage and optimizing airflow.

Implementation Method 1

an induction heating device configured to heat the susceptor material present in the HNB adapter sleeve. The induction heating device is configured to inductively heat the peripheral susceptor present in the adapter sleeve, which heats the aerosol-generating substrate to generate an aerosol to be inhaled

Methodology Applied
Scientific EffectInduction heating: Induction Heating

Implementation Method 2

the peripheral susceptor is arranged about an exterior of the sleeve interior space and defining a heating zone... positioned the HNB stick in the sleeve interior space such that a heated portion of the HNB stick is positioned within the heating zone

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20250248451A1Sleeve to adapt different heat-not-burn sticks to be used in an induction heating device
Publication Date: 2025.08.07 PHILIP MORRIS PRODUCTS SA
  • US20250248451A1 patent drawing
  • US20250248451A1 patent drawing
  • US20250248451A1 patent drawing

AI summary

An adapter sleeve configured to receive a heat-not-burn stick for an induction heating device is provided, the adapter sleeve including: a sleeve body including a proximal body end, a distal body end, and a sleeve wall defining a sleeve interior space; a peripheral susceptor arranged about an exterior of the sleeve interior space and defining a heating zone; an end cap disposed on the proximal body end of the sleeve body; and a central susceptor disposed within the sleeve interior space and attached to the end cap, the sleeve body being configured to accept the heat-not-burn stick inserted into the sleeve interior space through the distal body end, and the sleeve body being further configured to position the heat-not-burn stick in the sleeve interior space such that a portion of the heat-not-burn stick to be heated can be disposed within the heating zone.