Induction Aerosol Heater Module With Thin-Film Susceptor Sensing

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Solution Overview

Problem

Induction heating type aerosol generating devices face challenges in miniaturization, space efficiency, and improved heating efficiency, as well as sensing performance for physical quantities like air pressure, temperature, and humidity.

Innovation Solution

An aerosol generating device with a housing, heater module, and airflow passage structure that includes a susceptor in a thin-film shape, along with sensors for pressure, temperature, and humidity, to enhance heating efficiency and sensing performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the size of the aerosol generating device is reduced for portability, then portability and convenience are improved, but the heating area of the susceptor is reduced and heating efficiency deteriorates

Engineering Contradiction:
Improvedevice sizeVSAvoidheating efficiency
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

The patent applies a thin-film susceptor integrated into the aerosol generating article instead of a bulky traditional susceptor. This thin-film structure enables the device to maintain a compact size while providing sufficient heating area through its large surface-to-volume ratio, effectively resolving the contradiction between miniaturization and heating efficiency

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The susceptor is nested within the aerosol generating article structure, with the thin-film susceptor positioned inside the article body. This nested configuration allows the heating component to be integrated into the article without increasing overall device volume, maintaining portability while enabling effective heating

Inventive Principle:
Principle #7Nested doll (Nesting)

2Measurement precision

If multiple sensors are added to improve sensing performance of physical quantities, then measurement accuracy is improved, but device complexity and space requirements increase

Engineering Contradiction:
Improvesensing performanceVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent integrates multiple sensing functions into a unified sensor system within the heater module. The sensor structure is designed to simultaneously detect multiple physical quantities (such as temperature and pressure) using a single integrated component, thereby improving measurement precision across multiple parameters without proportionally increasing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple sensor functions are merged into a single integrated sensing unit positioned within the heater module. This consolidation approach allows the device to achieve enhanced multi-parameter sensing capability while minimizing the space and complexity that would result from using separate discrete sensors for each measurement function

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves miniaturization, improved heating efficiency, and enhanced sensing capabilities for air pressure, temperature, and humidity, while maintaining efficient aerosol generation.

Implementation Method 1

an aerosol generating device in an induction heating method, which generates aerosols by heating a cigarette or an aerosol generating material through an alternating magnetic field

Methodology Applied
Scientific EffectInduction heating: Induction Heating

Implementation Method 2

a coil that generates an alternating magnetic field as power is supplied, and a susceptor that generates heat when the alternating magnetic field generated by the coil is applied

Methodology Applied
Scientific EffectAlternating magnetic field: Alternating Magnetic Field

Data Source

PatentEP4670535A1Aerosol generation apparatus and aerosol generation system comprising same
Publication Date: 2025.12.31 KT&G CO LTD
  • EP4670535A1 patent drawingFigure 1
  • EP4670535A1 patent drawingFigure 2
  • EP4670535A1 patent drawingFigure 3

AI summary

An aerosol generating device includes a housing including an air inlet through which air is introduced, and a heater module arranged inside the housing and configured to heat an aerosol generating article, wherein the heater module includes a receiving portion having a receiving space for accommodating the aerosol generating article, one or more coils configured to generate a magnetic field, a passage structure arranged on one side of the receiving portion and including one airflow passage configured to receive external air through the air inlet and transfer the received external air to the receiving portion, and a pressure sensor configured to generate a signal about a pressure inside the airflow passage.