Induction Charging for Aerosol Delivery Device

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Solution Overview

Problem

Existing aerosol delivery devices, such as electronic cigarettes, face challenges in extending usability and improving electronics to enhance user experience without producing significant combustion byproducts.

Innovation Solution

The implementation of an aerosol delivery device with a heating element powered by a rechargeable power source, an induction receiver, and a charger featuring a pulse width modulation inverter and resonant coupling device, allowing for efficient power management and rechargeability, along with a control body and cartridge configuration for vaporizing aerosol precursors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If combustion is used to heat aerosol precursor, then high temperature is achieved, but combustion byproducts are generated

Engineering Contradiction:
Improveheating temperatureVSAvoidcombustion byproducts
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the mechanical/chemical combustion system with an electromagnetic induction heating system. The induction transmitter generates an oscillating magnetic field that induces eddy currents in the heating element, which then heats the aerosol precursor through resistive heating without combustion, eliminating harmful combustion byproducts while achieving the required temperature.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the heating mechanism from chemical combustion to electromagnetic induction heating. This parameter change allows precise control of heating temperature through electrical parameters (frequency, power) while avoiding the uncontrolled chemical reactions of combustion, thus eliminating harmful byproducts.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of moving object

If non-rechargeable battery is used, then device structure is simple, but usability duration is limited

Engineering Contradiction:
Improveusability durationVSAvoiddevice structure
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The patent implements a rechargeable power system where the battery can be recharged multiple times through induction charging. Instead of discarding the battery after single use, the system recovers energy by receiving electromagnetic fields from the induction transmitter, converting them to electrical energy, and storing them in the battery, thereby extending usability duration while managing the increased structural complexity.

Inventive Principle:
Principle #34Discarding and recovering

3Use of energy by moving object

If induction charging system is added, then power supply efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvepower supply efficiencyVSAvoiddevice structure
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent introduces an induction receiver as an intermediary component that facilitates wireless power transfer. The receiver contains a coil that couples with the induction transmitter's magnetic field, converting electromagnetic energy to electrical energy through electromagnetic induction, and then rectifies and stores the energy in the battery, improving power supply efficiency while managing the added structural complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the production of inhalable vapors without combustion, providing a more efficient and user-friendly aerosol delivery experience by maintaining power supply and extending device usability through rechargeable components.

Implementation Method 1

the induction receiver including a resonant receiver coupling device in which an alternating current is induced when exposed to an oscillating magnetic field

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the induction receiver including a resonant receiver coupling device

Methodology Applied
Scientific EffectResonant coupling: Resonance

Implementation Method 3

a rectifier configured to convert the alternating current to a direct current from which the power source is rechargeable

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 4

a heating element controllable to activate and vaporize components of an aerosol precursor composition

Methodology Applied
Scientific EffectResistive heating: Joule Heating

Data Source

PatentUS10582726B2Induction charging for an aerosol delivery device
Publication Date: 2020.03.10 RAI STRATEGIC HOLDINGS INC
  • US10582726B2 patent drawing
  • US10582726B2 patent drawing
  • US10582726B2 patent drawing

AI summary

An aerosol delivery device is provided that includes at least one housing enclosing a reservoir configured to retain an aerosol precursor composition, and a heating element controllable to activate and vaporize components of the aerosol precursor composition. The aerosol delivery device also includes a power source connected to and configured to provide power to an electrical load that includes the heating element, and an induction receiver connected to the power source, the induction receiver including a resonant receiver coupling device in which an alternating current is induced when exposed to an oscillating magnetic field, and a rectifier configured to convert the alternating current to a direct current from which the power source is rechargeable.