Wireless Charging Induction Circuit Metal Detection

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Solution Overview

Problem

Wireless charging systems face challenges in preventing inadvertent heating and potential fires when a metal substance is left on the charging pad, as they lack effective detection and protection mechanisms to differentiate between a metal object and a charging device.

Innovation Solution

A power transmission device with an induction circuit and processor that enters a wireless charging protection mode, measures current values, and releases the mode when no packet information is received from an external device, thereby preventing heating of metal substances by ensuring safe operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If wireless charging is performed without metal detection, then charging speed and convenience are improved, but the risk of heating and fire from metal substances increases

Engineering Contradiction:
Improvecharging speedVSAvoidheating risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system performs metal detection before initiating wireless charging by measuring current values during a preliminary detection phase. If the current variation exceeds a threshold, the system identifies metal presence and prevents charging, thereby eliminating heating risk before it can occur while maintaining charging efficiency when safe

Inventive Principle:
Principle #10Preliminary action

2Reliability

If metal detection mechanisms are added to wireless charging systems, then safety is improved, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoiddetection mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The wireless charging system uses its own induction circuit and current measurement capabilities to perform metal detection, rather than requiring separate detection hardware. The existing charging circuitry serves dual purposes: charging and metal detection, thereby improving safety without significantly increasing device complexity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The induction circuit is designed to perform multiple functions: wireless power transmission and metal substance detection. By measuring current characteristics during the charging process, the same hardware components are utilized for both charging operations and safety monitoring, reducing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If current measurement is performed continuously to detect metal substances, then detection accuracy is improved, but energy consumption increases

Engineering Contradiction:
Improvemetal detection accuracyVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system performs current measurement in periodic phases: an initial detection phase before charging starts, and optional monitoring phases during charging. Rather than continuous measurement, the system checks current values at specific intervals and states, maintaining detection accuracy while minimizing unnecessary energy consumption during safe charging operations

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the risk of heating and fire from metal substances on the charging pad by accurately distinguishing between the presence of a charging device and a metal object, maintaining safety and preventing device malfunction.

Implementation Method 1

an induction circuit configured to transmit a wireless power signal

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

receive a signal from an external device

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11456625B2Power transmission device and method for detecting metal substance
Publication Date: 2022.09.27 SAMSUNG ELECTRONICS CO LTD
  • US11456625B2 patent drawing
  • US11456625B2 patent drawing
  • US11456625B2 patent drawing

AI summary

According to certain embodiments, a power transmission device comprises an induction circuit configured to transmit a wireless power signal through a charging pad and receive a signal from an external device; and at least one processor operatively connected to the induction circuit, wherein the processor is configured to: enter a wireless charging protection mode for wireless charging of the external device, measure a current value of the wireless power signal, and release the wireless charging protection mode when the packet information is not included in the signal transmitted from the external device and the measured current value or variation of the current value exceeds a threshold value.