Induction Coil Insertion Detection for Sensorless Aerosol Heating

Solution Overview

Problem

Aerosol generating apparatuses face challenges in detecting insertion of aerosol generating articles without increasing hardware complexity and manufacturing costs, due to the need for separate sensors, and in accommodating these sensors within their compact design.

Innovation Solution

The apparatus uses an induction coil to detect the insertion of an aerosol generating article by switching control modes based on changes in inductance, eliminating the need for a separate sensor and allowing for efficient heating without additional hardware.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Difficulty of detecting and measuring

If a separate sensor is added to detect insertion of aerosol generating article, then detection function is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Core Design Contradiction:
Difficulty of detecting and measuringVSDevice complexity

Solution Approach 1:

The induction coil is designed to perform dual functions: serving as both the heating element for induction heating and as a sensor for detecting insertion of the aerosol generating article. By monitoring changes in its electrical characteristics (inductance, impedance, or resonant frequency), the system can detect article insertion without requiring a separate sensor component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the heating function and detection function into a single component - the induction coil. Instead of having separate components for heating (induction coil) and detection (separate sensor), the system combines these functions by using the induction coil's electrical characteristic changes to detect article insertion while simultaneously using it for heating purposes.

Inventive Principle:
Principle #5Merging (Combining)

2Difficulty of detecting and measuring

If a separate sensor is added to detect insertion of aerosol generating article, then detection function is improved, but manufacturing cost increases

Engineering Contradiction:
Core Design Contradiction:
Difficulty of detecting and measuringVSEase of manufacture

Solution Approach 1:

The induction coil is designed to perform dual functions: serving as both the heating element for induction heating and as a sensor for detecting insertion of the aerosol generating article. By monitoring changes in its electrical characteristics (inductance, impedance, or resonant frequency), the system can detect article insertion without requiring a separate sensor component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the heating function and detection function into a single component - the induction coil. Instead of having separate components for heating (induction coil) and detection (separate sensor), the system combines these functions by using the induction coil's electrical characteristic changes to detect article insertion while simultaneously using it for heating purposes.

Inventive Principle:
Principle #5Merging (Combining)

3Difficulty of detecting and measuring

If a separate sensor is added to detect insertion of aerosol generating article, then detection function is improved, but device size increases

Engineering Contradiction:
Core Design Contradiction:
Difficulty of detecting and measuringVSVolume of moving object

Solution Approach 1:

The induction coil is designed to perform dual functions: serving as both the heating element for induction heating and as a sensor for detecting insertion of the aerosol generating article. By monitoring changes in its electrical characteristics (inductance, impedance, or resonant frequency), the system can detect article insertion without requiring a separate sensor component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the heating function and detection function into a single component - the induction coil. Instead of having separate components for heating (induction coil) and detection (separate sensor), the system combines these functions by using the induction coil's electrical characteristic changes to detect article insertion while simultaneously using it for heating purposes.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables detection of aerosol generating article insertion and control of heating operations without separate sensors, reducing power consumption and maintaining a compact design, thus saving battery power and simplifying manufacturing.

Implementation Method 1

detecting an insertion of the aerosol generating article on the basis of a change in an inductance of the induction coil

Methodology Applied
Scientific EffectInductance change: Electromagnetic Induction

Implementation Method 2

an induction coil arranged around the susceptor and configured to heat the susceptor by induction heating

Methodology Applied
Scientific EffectInduction heating: Induction Heating

Data Source

PatentUS20240206546A1Aerosol generating apparatus for detecting insertion of aerosol generating article and operation method thereof
Publication Date: 2024.06.27
  • US20240206546A1 patent drawing
  • US20240206546A1 patent drawing
  • US20240206546A1 patent drawing

AI summary

Provided is an aerosol generating apparatus including: a susceptor configured to heat an aerosol generating article inserted into an accommodation space of the aerosol generating apparatus; an induction coil arranged around the susceptor and configured to heat the susceptor by induction heating; a switching module configured to switch an electrical path of the induction coil; and a controller electrically connected to the switching module and configured to detect insertion of the aerosol generating article on the basis of a change in an inductance of the induction coil by setting a control mode for the induction coil to a reception mode, and when the insertion of the aerosol generating article is detected, switch the control mode to a transmission mode for activating the induction heating, via the switching module.