Induction Cooker Heat Pump for Transistor Cooling

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Solution Overview

Problem

Induction cookers face inefficiencies due to high temperatures in switching transistors, which reduce their current-carrying capacity and require higher power levels to maintain cooking vessel heating, leading to potential overheating and reduced operational efficiency.

Innovation Solution

Incorporating a heat pump apparatus with a closed circuit of tubing containing a refrigerant, which cools the switching transistors and provides supplementary heat to the induction coil, enhancing heat management and reducing power requirements by using a vapour-compression refrigeration cycle and thermally coupled heat conducting elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the induction coil operates at high power levels to maintain cooking vessel heating, then the heating performance is improved, but the switching transistors overheat and their current-carrying capacity decreases

Engineering Contradiction:
Improveheating powerVSAvoidswitching transistor temperature
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent recovers waste heat from the switching transistors through a heat pump apparatus and redirects it to the cooking surface. This converts the harmful overheating of transistors into a beneficial heat source for cooking, simultaneously cooling the transistors and supplementing cooking heat.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent implements a heat recovery system that captures thermal energy that would otherwise be wasted from the switching transistors and reuse it for cooking purposes, improving overall system efficiency.

Inventive Principle:
Principle #34Discarding and recovering

2Reliability

If the switching transistors are cooled to increase current-carrying capacity, then the operational efficiency is improved, but additional cooling components increase device complexity

Engineering Contradiction:
Improveswitching transistor reliabilityVSAvoidcooling system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The heat pump apparatus performs dual functions: cooling the switching transistors and providing supplementary heating to the cooking surface. This multi-functionality reduces the need for separate cooling and heating systems, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the cooling function for transistors with the heating function for the cooking surface into a single integrated heat pump system, reducing overall system complexity compared to having separate systems.

Inventive Principle:
Principle #5Merging (Combining)

3Loss of energy

If heat conducting elements are added to increase heat transfer efficiency, then the heat management is improved, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidheat conducting structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies heat conducting elements specifically at critical locations where heat transfer is most needed - between the switching transistors and the heat pump apparatus, and between the heating section and the cooking surface. This targeted approach improves heat transfer efficiency without requiring complex heat conducting structures throughout the entire device.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution increases the current-carrying capacity of switching transistors, improves the efficiency of the induction cooker, and allows for lower power operation of the induction coil, while also providing supplementary heat to the cooking surface, thus enhancing overall performance and reducing energy consumption.

Implementation Method 1

at least a portion of the cooling section includes one or more heat conducting elements to enable absorption of heat from the switching circuit

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a closed circuit of tubing containing a refrigerant, the circuit having a heating section associated with the cooking surface and a cooling section associated with the component to be cooled

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 3

pulses of electric current are passed through an induction coil, the coil thereby generating a corresponding varying electromagnetic field

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 4

The varying electromagnetic field induces a varying eddy current in a ferromagnetic cooking vessel

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Data Source

PatentEP3448119B1Induction cooker
Publication Date: 2020.04.01 VESTEL ELEKTRONIK SANAYI & TICARET ANONIM SIRKETI
  • EP3448119B1 patent drawingFigure 1
  • EP3448119B1 patent drawingFigure 2
  • EP3448119B1 patent drawingFigure 3

AI summary

An induction cooker is provided, comprising a cooking surface and a heat pump apparatus (30, 32, 34, 36, 38, 40, 42) constructed and arranged to absorb heat from a component (14) of the induction cooker to be cooled and to supply heat to the cooking surface during operation of the induction cooker. The heat pump apparatus (30, 32, 34, 36, 38, 40, 42) comprises a heating section associated with the cooking surface, and a cooling section associated with the component (14) of the induction cooker to be cooled. The heat pump apparatus (30, 32, 34, 36, 38, 40, 42) may be arranged, for example, to cool a switching transistor (14) of a switching circuit (14, 16, 18) arranged to supply a current from a power source to an induction coil (12) of the induction cooker.